Precision Sawing

Shengao precision sawing blades are crafted from premium materials to ensure exceptional accuracy and durability:

• Tungsten Carbide Tipped (TCT): Superior wear resistance for cutting abrasive materials and extended tool life in high-precision applications
• High-Speed Steel (HSS): Ideal for general-purpose precision cutting with excellent edge retention and heat resistance
• Ceramic Composites: Advanced materials for high-temperature resistance and extreme durability in demanding conditions
• Specialized Coatings (TiN, TiCN, DLC): Non-stick surfaces with reduced friction for improved cutting efficiency and material release

Each material undergoes specialized heat treatment and cryogenic processing to achieve optimal hardness (HRC 58-65) while maintaining toughness for precision cutting applications.

Selecting the appropriate precision sawing blade depends on several critical factors for optimal performance:

1. Material Type: Different materials (metals, plastics, composites, wood) require specific blade compositions and tooth geometries
2. Cutting Thickness: Thicker materials require blades with larger diameters and specific tooth configurations
3. Production Speed: High-speed applications need blades with specialized tooth geometry and advanced coatings
4. Cut Quality Requirements: Fine-cut applications requiring smooth finishes need blades with higher tooth counts and precision grinding
5. Tolerance Requirements: Applications demanding tight tolerances require blades with exacting manufacturing standards and specialized coatings

Our technical team provides customized recommendations based on your specific precision requirements, material characteristics, and machine specifications.

Proper maintenance extends blade life and ensures consistent high-precision performance:

• Regular Cleaning: Remove resin, pitch, and material buildup after each use to prevent efficiency loss and maintain cutting precision
• Periodic Sharpening: Maintain cutting edge sharpness every 40-80 operating hours for optimal material removal rates and clean cuts
• Proper Storage: Store blades in dry, temperature-controlled environments with protective covers to prevent damage and corrosion
• Rotation System: Rotate blades in multi-blade systems to ensure even wear and consistent performance across production runs
• Coating Inspection: Regularly check specialized coatings for wear and reapply as needed to maintain cutting efficiency

Shengao offers professional blade sharpening services and provides detailed maintenance schedules with every purchase to maximize your investment in precision cutting.

Yes, we specialize in custom precision sawing blade solutions for specialized industrial applications:

• Diameter Range: From 50mm to 2000mm with custom bore sizes, keyways, and drive mechanisms
• Thickness Variations: Custom thickness from 0.5mm to 300mm for specific material requirements and tolerance needs
• Specialized Geometries: Custom tooth configurations, angles, and edge geometries for optimized performance in specific materials
• Advanced Coatings: TiN, TiCN, Diamond-Like Carbon (DLC) coatings for specific material compatibility and reduced friction
• Material Specifications: Custom material compositions for unique temperature and wear resistance requirements in precision applications

Our engineering team can develop and test prototypes within 7-10 working days. Minimum order quantities start at just 5 units for custom blade designs, with volume discounts available for production-scale orders.

Our precision sawing blades serve diverse industrial applications requiring maximum accuracy and clean cuts:

We also serve the packaging, renewable energy, and precision engineering industries with specialized high-accuracy cutting solutions.