Die-Cutting Process

ShengAo Precision Die-Cutting Blades: Engineered for ultra-clean cuts and high-volume production, delivering superior accuracy, extended lifespan, and minimal waste in packaging, label production, printing, automotive, and nonwoven fabric processing.

√ Premium tool steels & tungsten carbide (D2, M2, SKD-11, HSS)
√ Precision CNC grinding (±0.001mm tolerance) for burr-free cuts
√ Advanced coatings (TiN, CrN, DLC) for wear resistance and non-stick performance
√ Custom sizes, geometries, and hardness (HRC 58-65) available

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Precision Die-Cutting Blades Manufacturer: Clean Cuts for High-Volume Production

Precision die-cutting blades by Shengao are engineered for exceptional accuracy, clean edges, and extended lifespan in high-volume industrial applications. Our custom-engineered blades are manufactured using premium materials like tungsten carbide, high-speed steel (HSS), and specialty tool steels (D2, M2, SKD-11) with advanced CNC grinding techniques to ensure ±0.001mm tolerance, minimal burr formation, and consistent performance under continuous operation.

Used in applications including packaging (corrugated board, labels, flexible packaging), printing (die-cutting stamps, foil blocking), automotive (gaskets, interior components), and nonwoven fabric processing (medical textiles, filters), Shengao blades provide the cutting reliability and precision required for complex shapes and high-tolerance materials. We offer customized solutions tailored to specific machine specifications, material characteristics, and production requirements, featuring specialized coatings (TiN, CrN, DLC) for enhanced wear resistance and non-stick performance.

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Company Documents & Resources

Download our company brochures and product catalogs for detailed information

Company Brochure

Comprehensive overview of our company, products, and manufacturing capabilities

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Production Capacity List

Detailed specifications and production capabilities for our industrial blades

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Blades Drawings Case

Support OEM/ODM services, producing items like slitting knives and cutting blades based on client drawings

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Blades Parameter Table

Provides comprehensive data on blade specifications and complete dimensional data.

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Die-Cutting Process Design

Composite Material Cutting

Explore ShengAo’s composite cutting blades engineered for precision slicing of carbon fiber, fiberglass, Kevlar, and advanced laminates.

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Electronic Material Slitting

Discover ShengAo's Electronic Material Slitting Blades engineered for ultra-precise cutting of sensitive materials in clean room environments and high-tech manufacturing.

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Precision Sawing

Our blades feature advanced tooth geometry, high-performance materials (including tungsten carbide and high-speed steel), and specialized coatings to deliver flawless cuts in metal fabrication, plastic processing, woodworking, and composite material cutti

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High-Efficiency Cutting Blades

Boost productivity with high-efficiency cutting blades. Advanced HSC tech for plastic recycling, metal fabrication CNC machining. Custom solutions. Get pricing.

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Hygienic Cutting

Our food-grade stainless steel and specialized coating blades ensure contamination-free operations, easy cleaning, and corrosion resistance.

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Pipe Cutting

Explore ShengAo’s high-performance Pipe Cutting Blades engineered for precision, durability, and smooth operation in industrial applications.

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Sheet Metal Cutting

Our blades support laser cutting, guillotine systems, and CNC machining, ensuring minimal burr, heat resistance, and extended service life.

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Die-Cutting Process

Explore ShengAo's premium die-cutting blades engineered for precision cutting in packaging, printing, and industrial applications.

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Slitting Applications

Slitting Blades for metal, paper, plastic processing. Custom tungsten carbide, HSS blades with TiN,CrN coatings. Ultra-precise, burr-free cuts. Send Inquiry.

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Custom Precision Die-Cutting Blade Solutions from ShengAo

At ShengAo, we specialize in manufacturing high-precision die-cutting blades engineered for clean cuts and high-volume production across various industries. Our custom die-cutting service offers a comprehensive range of premium materials including tungsten carbide, high-speed steel (HSS), tool steels (D2, M2, SKD-11), and specialty composites.

Our precision die-cutting blades are designed for optimal performance in various applications including packaging die-cutting (corrugated board, labels, flexible packaging), printing industry (stamps, foil blocking), automotive components (gaskets, interior parts), and nonwoven fabric processing (medical textiles, filters). With ISO 9001-certified quality control throughout our manufacturing process - from CAD design and material selection to CNC machining, grinding, and finishing - we ensure every die-cutting blade meets the highest standards of precision, reliability, and longevity for continuous high-volume production.

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Custom Precision Die-Cutting Blades for Packaging Automotive Medical

Precision Die-Cutting Blade Applications in Various Industries

Precision Die-Cutting Blade Applications That Meet Your Production Needs

ShengAo Precision Die-Cutting Blades: Engineered for exceptional accuracy, clean edges, and extended lifespan in demanding industrial applications like corrugated board, packaging films, automotive gaskets, nonwoven fabrics, and composites.

Material Compatibility: Tungsten carbide, HSS, alloy tool steels (D2, M2, SKD-11) with coatings (TiN, CrN, AlTiN) for diverse materials.

Precision Engineering: CNC grinding ensures ±0.001mm tolerance for clean cuts and reduced waste.

Custom Solutions: Tailored designs for specific machines, materials, and operational needs.

Heat Treatment: Advanced thermal processing (HRC 58-65) enhances hardness and wear resistance.

Surface Finishes: Specialized coatings reduce friction, prevent adhesion, and resist corrosion.

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ShengAo Precision Die-Cutting Blades Key Features

Precision Die-Cutting Blade Manufacturing with CNC Grinding

Custom Die-Cutting Blade Solutions for Packaging Automotive Medical

ShengAo precision die-cutting blades are engineered with superior features to maximize cutting performance, accuracy, and longevity in high-volume production environments. Our blades deliver clean, burr-free cuts across various demanding industrial applications.

Premium Materials: We utilize high-grade tungsten carbide, high-speed steel (HSS), and alloy tool steels (D2, M2, SKD-11) with specialized coatings (TiN, CrN, AlTiN) to ensure exceptional durability, wear resistance, and extended blade life in continuous die-cutting operations.
Precision Engineering: Our blades are manufactured with CNC grinding to exacting tolerances (±0.001mm) and advanced heat treatment processes (HRC 58-65) for consistent performance, optimal cutting precision, and minimal burr formation in high-speed applications.
Custom Design Options: We offer tailored die-cutting solutions with custom dimensions, edge geometries, bore sizes, and hardness levels to meet specific machine requirements and operational parameters for unique material characteristics.
Corrosion Resistance: Specialized coatings and stainless steel materials provide excellent resistance to rust and chemical degradation, extending blade life in harsh processing conditions and preventing material adhesion.
Enhanced Durability: Advanced manufacturing techniques and strict quality control ensure our blades withstand high-impact applications and continuous operation while maintaining precision in abrasive materials and demanding production environments.
Easy Maintenance: Designed for simple resharpening and maintenance, reducing downtime and operational costs over the blade's lifecycle while maintaining original tolerances and cutting performance.
Application-Specific Designs: Our blades are optimized for various industries including packaging (corrugated board, labels), printing (stamps, foil blocking), automotive (gaskets, components), and nonwoven fabric processing (medical textiles, filters).

These features make ShengAo precision die-cutting blades the preferred choice for professionals seeking reliability, ultra-precision, and value in high-volume die-cutting operations across multiple industries.

Precision Die-Cutting Blades FAQ

Find answers to common questions about our industrial precision die-cutting blades for clean cuts and high-volume production

What materials are Shengao precision die-cutting blades made from?

Shengao precision die-cutting blades are crafted from premium materials to ensure exceptional durability and cutting performance in high-volume production environments:

Tungsten Carbide: Superior wear resistance for cutting abrasive materials and extended blade life, ideal for continuous operation
High-Speed Steel (HSS): Excellent toughness and edge retention for general-purpose die-cutting applications
Alloy Tool Steels (D2, M2, SKD-11): Optimal hardness and wear resistance for precision die-cutting operations
Specialty Coatings: TiN, CrN, AlTiN and DLC coatings reduce friction, prevent material adhesion, and enhance corrosion resistance

All materials undergo precision heat treatment to achieve optimal hardness (HRC 58-65) while maintaining toughness for high-speed die-cutting operations.

How do I choose the right precision die-cutting blade for my application?

Selecting the appropriate precision die-cutting blade depends on several key factors specific to your production requirements:

Material Type: Different materials (corrugated board, packaging films, automotive gaskets, nonwoven fabrics) require specific blade compositions and edge geometries
Material Thickness: Thinner materials require blades with finer tolerances (±0.001mm) and sharper edges for clean cuts
Production Speed: High-speed applications need blades with specialized coatings and heat treatment for reduced friction and heat buildup
Cut Quality Requirements: Burr-free applications require blades with polished edges and tight tolerances for precision cutting
Machine Compatibility: Consider blade dimensions, mounting systems, and compatibility with your die-cutting equipment

Our technical team provides customized recommendations based on your specific material characteristics and production requirements.

What maintenance do precision die-cutting blades require?

Proper maintenance extends blade life and ensures optimal die-cutting performance in high-volume production:

Regular Cleaning: Remove residue and adhesive buildup after each use to prevent material transfer and corrosion
Periodic Sharpening: Maintain cutting edge sharpness through professional regrinding services to restore original tolerances
Proper Storage: Store blades in dry environments with protective coatings to prevent damage and oxidation
Rotation Practice: Rotate blades in multi-blade systems to ensure even wear distribution and consistent cutting performance
Alignment Checks: Regularly verify blade alignment and tension to prevent uneven wear and premature failure

Shengao offers blade regrinding services and provides detailed maintenance protocols with every purchase to maximize blade lifespan.

Can Shengao produce custom-sized precision die-cutting blades?

Yes, we specialize in custom precision die-cutting blade manufacturing with extensive capabilities for unique production requirements:

Diameter Range: From 50mm to 600mm (custom sizes beyond available upon request)
Bore Sizes: Custom bore sizes with keyways or special drive mechanisms for specific machine compatibility
Tolerance Control: ±0.001mm tolerance for ultra-precise die-cutting applications requiring burr-free results
Special Coatings: TiN, TiCN, CrN, and AlTiN coatings for specific material requirements and extended blade life
Edge Geometries: Custom bevel angles, tooth configurations, and edge preparations for optimized material-specific performance

Our engineering team can develop prototypes within 7-10 working days with minimum order quantities starting at 5 units for custom blades.

What industries use Shengao precision die-cutting blades?

Our precision die-cutting blades serve diverse high-volume industrial applications across multiple sectors:

Packaging Industry: Corrugated board, cardboard, labels, and flexible packaging materials die-cutting

Printing & Converting: Precision die-cutting for stamps, foil blocking, and decorative elements

Automotive Manufacturing: Gaskets, interior components, and insulation materials die-cutting

Nonwoven & Medical: Medical textiles, filters, and disposable medical product die-cutting

Electronics Industry: Precise die-cutting for electronic components, insulation materials, and protective films

Consumer Goods: Leather goods, textiles, and composite materials die-cutting for various products

We also serve the aerospace, renewable energy, and specialty materials industries with customized die-cutting solutions for unique application requirements.