YG8 Tungsten Carbide

Shengao YG8 Tungsten Carbide Blades are engineered with premium materials to ensure exceptional durability and performance in the most demanding cutting environments:

• YG8 Tungsten Carbide Composition: Precisely formulated with 92% tungsten carbide and 8% cobalt binder, providing optimal balance between extreme wear resistance (89.5+ HRA hardness) and high transverse rupture strength (2200-2320 MPa) for superior performance in abrasive applications.
• Advanced Manufacturing Process: Vacuum sintering at 1400-1600°C ensures maximum density and structural integrity, while precision CNC grinding guarantees razor-sharp edges and consistent geometry for clean, accurate cuts.
• Specialized Coatings: Optional TiN, TiCN, and Diamond-Like Carbon (DLC) coatings available to reduce friction, prevent material adhesion, and provide non-stick properties for cutting adhesive materials.
• Exceptional Longevity: Outperforms standard steel blades by 5-10x in high-wear applications, significantly reducing downtime and replacement costs while maintaining cutting precision.

Each YG8 blade undergoes specialized heat treatment and quality control processes to achieve optimal hardness while maintaining crucial toughness for demanding industrial applications.

Selecting the appropriate YG8 Tungsten Carbide Blade depends on several critical factors to ensure optimal performance and longevity:

1. Material Being Processed: Different materials require specific blade compositions and edge geometries - consider hardness, abrasiveness, and thickness of materials like reinforced plastics, metals, composites, and wood products.
2. Application Requirements: Evaluate cutting speed, feed rate, and precision needs - high-speed applications require specialized tooth geometry and coatings for optimal performance.
3. Machine Compatibility: Consider machine power, torque capabilities, and mounting specifications to ensure proper blade selection and avoid operational issues.
4. Performance Expectations: Balance requirements for edge retention, wear resistance, and impact strength based on your specific operational conditions and production goals.

Our technical team provides expert consultations to recommend the perfect YG8 blade specification based on your material characteristics, machine parameters, and desired outcomes.

Proper maintenance is crucial for extending blade life and ensuring optimal performance of your YG8 Tungsten Carbide Blades:

• Regular Cleaning: Remove debris, adhesive residues, and corrosive materials after each use to prevent damage and maintain cutting precision - use appropriate cleaning solutions that won't damage the carbide surface.
• Professional Sharpening: Utilize our precision sharpening services to restore optimal cutting edges without compromising the blade's structural integrity or heat-treated properties.
• Proper Storage: Store blades in a dry, controlled environment using protective edge covers to prevent damage and corrosion - maintain vertical storage to prevent edge contact.
• Regular Inspection: Check for signs of wear, micro-chips, or dullness before they affect performance - monitor for changes in cutting quality that might indicate need for maintenance.
• Operational Monitoring: Avoid overloading blades beyond their capacity and ensure proper cooling when required to prevent thermal cracking or premature wear.

Shengao provides detailed maintenance guidelines and offers comprehensive lifecycle management services for all our YG8 Tungsten Carbide Blades to maximize your investment.

Yes, we specialize in designing and manufacturing custom YG8 Tungsten Carbide Blades to your exact specifications and application requirements:

• Custom Dimensions: Precise diameters (from 50mm to 2000mm), bore sizes with keyways or special drive mechanisms, thickness variations, and unique geometries to match your specific machine requirements.
• Tailored Edge Geometries: Custom tooth configurations including tooth count, angle, and specialized geometry designs for specific cutting applications and material characteristics.
• Specialized Coatings: TiN, TiCN, Diamond-Like Carbon (DLC), and other advanced coatings to reduce friction, prevent material adhesion, and enhance corrosion resistance for specific operational environments.
• Material Variations: While YG8 is our premium grade, we can recommend and produce blades using other tungsten carbide grades (YG6, YG11, YG15, etc.) based on your specific balance needs between hardness, toughness, and wear resistance.

Our engineering team can develop prototypes within 7-10 working days and offers minimum order quantities starting at just 5 units for custom YG8 blade solutions.

Our YG8 Tungsten Carbide Blades serve diverse industrial applications where extreme wear resistance and durability are critical:

We also serve the aerospace, automotive manufacturing, textile processing, and packaging industries with specialized YG8 Tungsten Carbide Blade solutions designed for their unique requirements.