Tungsten Carbide Tipped Blades

Shengao tungsten carbide tipped blades are crafted from premium materials to ensure exceptional durability and cutting performance in demanding industrial applications:

• Tungsten Carbide (YG8/YG12X grades): Superior wear resistance for cutting abrasive materials including metals, plastics, and composites, with hardness up to HRA 92-95
• High-Strength Steel Bases: Provides structural integrity and toughness for heavy-duty cutting operations
• Specialized Alloys: Enhanced compositions with cobalt bonding agents (6%-12%) for improved durability and impact resistance
• Advanced Coatings: TiN, TiCN, DLC, and ceramic coatings for reduced friction, anti-stick properties, and enhanced corrosion resistance

Each material undergoes specialized heat treatment and cryogenic processing to achieve optimal hardness (HRC 58-62) while maintaining toughness for various industrial cutting applications.

Selecting the appropriate tungsten carbide tipped blade depends on several critical factors:

1. Material Type: Different materials (metals, plastics, composites, wood) require specific blade compositions and carbide grades for optimal performance
2. Cutting Thickness: Thicker materials require blades with larger diameters and specific tooth geometries to handle increased cutting forces
3. Production Speed: High-speed applications need blades with specialized coatings and dynamic balancing to maintain stability
4. Cut Quality Requirements: Fine-cut applications require blades with more teeth and precision grinding for smooth, burr-free finishes
5. Machine Compatibility: Specific requirements for different industrial machinery and equipment specifications

Our technical team provides customized recommendations based on your specific material characteristics, operational parameters, and performance requirements.

Proper maintenance extends blade life and ensures optimal performance in industrial applications:

• Regular Cleaning: Remove residue and debris after each use to prevent buildup that can affect cutting performance and cause premature wear
• Periodic Sharpening: Professional regrinding services maintain cutting edge sharpness; dull blades can lead to poor cutting quality and increased wear
• Proper Storage: Store blades vertically in dry, controlled environments to prevent rust and damage to cutting edges
• Rotation Schedule: Rotate blades in multi-blade systems to ensure even wear patterns and extend overall lifespan
• Coating Inspection: Regularly check specialized coatings for wear and damage to maintain optimal performance

Shengao offers professional blade regrinding services and provides detailed maintenance guides with every purchase to ensure maximum blade longevity.

Yes, we specialize in custom tungsten carbide tipped blade manufacturing with extensive capabilities:

• Diameter Range: From 50mm to 2000mm (custom sizes beyond standard ranges available)
• Bore Sizes: Custom bore sizes with keyways or special drive mechanisms for specific machinery requirements
• Thickness Options: Various thicknesses from 1.0mm to 20mm based on application requirements
• Tooth Configurations: Custom tooth count, angle, and geometry (ATB, FTG, TCG) for specific materials and cutting applications
• Special Coatings: TiN, TiCN, Diamond-Like Carbon (DLC), and ceramic coatings available for enhanced performance

Our engineering team can develop prototypes within 7-10 working days. Minimum order quantities start at just 5 units for custom blades, making it accessible for both small and large-scale operations.

Our tungsten carbide tipped blades serve diverse industrial applications across multiple sectors:

We also serve aerospace, textile manufacturing, recycling operations, and specialized cutting applications with custom solutions tailored to specific industry requirements.