Tungsten Carbide Shredder Blades

Premium Tungsten Carbide Shredder Blades Manufacturer

Shengao's Tungsten Carbide Shredder Blades are engineered for extreme wear resistance and superior performance in heavy-duty industrial shredding applications. Crafted with premium tungsten carbide material, these blades deliver exceptional durability and cutting efficiency for processing abrasive materials like metals, plastics, and e-waste.

Used in waste management, metal recycling, and industrial shredding applications, our carbide blades offer 5-10x longer lifespan than standard steel blades. We provide custom solutions for specific shredder models and material requirements, ensuring optimal performance and cost efficiency for your operations.

Tungsten Carbide Shredder Blades Design

Wear-Resistant Shredder Blades

Shengao's Wear-Resistant Shredder Blades, engineered with high-strength alloys like Cr12MoV, SKD-11, and 9CrSi for superior hardness (HRC 58-62) and exceptional wear resistance in heavy-duty industrial shredding.

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Alloy Tool Bit Shredder Blades

Shengao's Alloy Tool Bit Shredder Blades, engineered with high-carbon steel alloys like 9CrSi for exceptional hardness (HRC 58-62) and wear resistance.

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Reinforced Shredder Blades

Shengao's Reinforced Shredder Blades, engineered with advanced high-strength alloys and specialized heat treatment for exceptional wear resistance and impact toughness.

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Composite Shredder Blades

Shengao's Composite Shredder Blades, engineered with bimetallic technology combining high-strength steel bases with wear-resistant alloy edges for superior performance in industrial shredding.

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Carbide Inlaid Shredder Knives

Shengao's Carbide Inlaid Shredder Knives, engineered with advanced tungsten carbide inlay technology for superior wear resistance and extended service life in industrial shredding.

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Hardfaced Shredder Blades

Shengao's Hardfaced Shredder Blades, engineered with advanced welding technology for extreme abrasion resistance and extended service life.

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Tungsten Carbide Shredder Blades

Shengao's premium Tungsten Carbide Shredder Blades, engineered for superior wear resistance and longevity in industrial shredding.

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Carbide-Tipped Shredder Blades

Shengao Carbide-Tipped Shredder Blades feature tungsten carbide edges brazed onto high-strength steel bodies, delivering exceptional hardness (HRA 90+) and superior wear resistance.

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Custom Tungsten Carbide Shredder Blades from Shengao

At Shengao, we engineer premium tungsten carbide shredder blades for extreme wear resistance in heavy-duty recycling applications. Our custom blades deliver 3-5x longer lifespan than steel blades, with superior hardness (up to HRC 85) and impact resistance. Ideal for shredding metals, plastics, e-waste, and tires, they feature advanced coatings and precision grinding for optimal performance.

Every blade undergoes strict quality control—from material selection to CNC machining and heat treatment—ensuring maximum durability and cutting efficiency. Reduce downtime and maintenance costs with our customized solutions, designed for your specific shredder model and material processing requirements.

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Tungsten Carbide Shredder Blades for Extreme Recycling Applications

Premium Tungsten Carbide Shredder Blades for Demanding Applications

Our tungsten carbide shredder blades deliver extreme wear resistance and superior cutting performance across various heavy-duty industrial applications. Engineered for maximum durability and efficiency, these blades excel in:

Material Versatility: Specifically formulated tungsten carbide composition (85% WC, 15% Co) handles abrasive materials including metals, plastics, e-waste, tires.

Precision Engineering: CNC-machined with advanced tooth geometry for clean cuts and minimal jamming, maintaining HRC 58-60 hardness.

Custom Solutions: Tailored blade designs available for specific shredder models and material requirements, including custom sizes (34mm-80mm), coatings, and tooth configurations.

Heat Resistance: Superior thermal stability maintains cutting performance in high-temperature operations, reducing downtime and maintenance needs.

Surface Optimization: Specialized coatings reduce friction and prevent material adhesion, ensuring smooth operation and extended service life.

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Shengao Tungsten Carbide Shredder Blades Key Features

Tungsten Carbide Shredder Blade Manufacturing

Custom Tungsten Carbide Shredder Solutions

Shengao tungsten carbide shredder blades are engineered for extreme wear resistance and superior performance in heavy-duty industrial shredding applications.

Premium Tungsten Carbide: Manufactured with high-density tungsten carbide (HRC 85+) for exceptional hardness and 3-5x longer lifespan than steel blades.
Precision Engineering: CNC-machined with advanced tooth geometry for clean cuts and minimal jamming in abrasive material processing.
Custom Design Options: Tailored blade designs with custom sizes, coatings, and tooth configurations for specific shredder models and material requirements.
Corrosion & Heat Resistance: Superior resistance to chemical degradation and high-temperature operations for wet/oily processing environments.
Enhanced Durability: Withstands extreme impact and abrasive materials like metals, e-waste, and reinforced plastics without chipping.
Easy Maintenance: Designed for professional re-sharpening multiple times, reducing downtime and maintenance costs.
Application-Specific Designs: Optimized for metal recycling, e-waste processing, tire shredding, and heavy-duty industrial recycling applications.

These features make Shengao tungsten carbide shredder blades the top choice for recycling professionals seeking extreme wear resistance, maximum productivity, and reduced operating costs.

Tungsten Carbide Shredder Blades FAQ

Find answers to common questions about our premium tungsten carbide shredder blades for industrial recycling

What makes tungsten carbide shredder blades superior to standard steel blades?

Tungsten carbide shredder blades offer significant advantages over standard steel blades:

Exceptional Hardness: HRC 85+ rating provides 3-5x longer lifespan than steel blades
Superior Wear Resistance: Ideal for abrasive materials like metals, e-waste, and reinforced plastics
Heat Resistance: Maintain performance in high-temperature operations
Corrosion Resistance: Suitable for wet/oily processing environments

Their extreme durability reduces downtime and maintenance costs while increasing productivity in heavy-duty recycling applications.

How do I select the right tungsten carbide shredder blades for my application?

Selecting the appropriate carbide shredder blades depends on several key factors:

Material Type: Different materials require specific carbide grades and tooth geometries
Abrasiveness: Highly abrasive materials (metals, e-waste) require higher carbide content
Shredder Model: Compatibility with your machine's specifications and mounting system
Throughput Requirements: Blade size and configuration for optimal processing capacity

Our technical team provides customized recommendations based on your specific material characteristics and operational requirements.

What maintenance do tungsten carbide shredder blades require?

Proper maintenance extends blade life and ensures optimal performance:

Regular Cleaning: Remove abrasive residues after each shift to prevent buildup
Professional Sharpening: Can be re-sharpened multiple times maintaining original geometry
Proper Storage: Store in dry environment with protective coatings to prevent damage
Rotation: Rotate blades in multi-blade systems to ensure even wear distribution

With proper care, carbide blades typically last 3-5x longer than standard steel blades in equivalent applications.

Can Shengao produce custom tungsten carbide shredder blades?

Yes, we specialize in custom tungsten carbide shredder blade manufacturing:

Custom Dimensions: Diameters from 50mm to 1000mm to fit various shredder models
Carbide Grades: Selectable grades (K10, K20) based on material hardness requirements
Tooth Profiles: Custom serrated, straight, or hooked teeth for specific materials
Coatings: TiN, DLC coatings available for enhanced wear resistance

We provide prototypes within 2-3 weeks and offer minimum order quantities starting from 10 units for custom blades.

What industries use Shengao tungsten carbide shredder blades?

Our tungsten carbide shredder blades serve demanding industrial applications:

Metal Recycling: Scrap metal, aluminum cans, automotive scrap

E-Waste Processing: Circuit boards, electronic components, cables

Plastic Recycling: PET bottles, HDPE containers, abrasive plastics

Tire Recycling: Rubber tires, crumb rubber production

We also serve wood processing, waste management, and industrial shredding applications requiring extreme wear resistance.