Tube Cutting

ShengAo's crusher blades incorporate advanced materials specifically selected for tube cutting applications to ensure optimal hardness and wear resistance:

• High-Carbon Tool Steels (e.g., T10, SK5): Provide excellent sharpness retention and are suitable for cutting various plastic and rubber tubing materials
• Alloy Steels (9CrSi): Offer enhanced toughness and fatigue resistance, maintaining performance under continuous operation in tube cutting applications
• Tungsten Carbide Inserts: Deliver superior wear resistance for cutting abrasive composite tubes and maintaining geometric tolerance precision
• Spring Steel (65Mn): Provides good impact resistance for processing PP, PE, and other plastic tubing materials commonly used in industrial applications

Each material undergoes specialized heat treatment to achieve hardness levels of HRC52-55, ensuring the blade maintains sharpness while resisting deformation during tube cutting operations.

ShengAo's engineering approach focuses on critical structural parameters that directly impact cutting efficiency and blade longevity in tube processing:

1. Optimized Wedge Angle (44°): Research indicates this angle provides the ideal balance between cutting sharpness and structural strength, reducing cutting force requirements
2. Precision Ground Edges: Maintain exact geometric tolerances to ensure perfect alignment with cutting machinery, crucial for clean tube cuts
3. Enhanced Blade Width (88mm): Provides stability during cutting operations and distributes wear evenly across the cutting surface
4. Specialized Edge Configurations: CNC-programmed multi-step processes create unique edge geometries that reduce material adhesion during tube cutting

Our technical team utilizes finite element analysis to simulate cutting processes and identify optimal parameters for specific tube materials and diameters.

Proper maintenance is essential for maintaining peak performance and extending operational life of crusher blades in tube cutting applications:

• Regular Edge Inspection: Monitor for microscopic wear patterns and edge integrity every 100-150 operating hours to prevent performance degradation
• Professional Sharpening Techniques: Use appropriate grinding methods that maintain the blade's original geometry and heat-treated properties
• Proper Storage Conditions: Store blades in dry environments using protective packaging to prevent corrosion and edge damage
• Cleaning Protocol: Remove residual materials after each use to prevent buildup that can affect cutting precision and promote corrosion

ShengAo provides detailed maintenance guidelines specific to tube cutting applications, including recommended sharpening intervals and techniques to preserve the blade's optimized geometry.

Yes, we specialize in developing customized blade solutions tailored to unique tube cutting applications and material specifications:

• Material Selection Guidance: Recommend optimal blade materials based on tube composition, from standard plastics to reinforced composites
• Geometric Customization: Create specialized edge configurations and dimensions to match specific cutting machinery and tube diameters
• Rapid Prototyping: Deliver custom blade samples within 15-20 days for testing and validation before full production
• Application-Specific Optimization: Adjust hardness parameters and edge angles based on whether tubes are plastic, rubber, or composite materials

Our manufacturing capabilities include handling DAP&DDP shipping and providing complete quality inspection reports for all custom orders.

Our tube cutting crusher blades serve diverse industrial sectors requiring precision cutting of tubular materials:

We also serve the aerospace, medical device, and construction industries with specialized tube cutting solutions for critical applications requiring exceptional precision and durability.