Solid Carbide Disc Blanks

Engineered for precision and durability, ShengAo solid carbide disc blanks deliver superior cutting performance with exceptional hardness and wear resistance.

√Premium Tungsten Carbide Material (HRA 88-95)

√Precision Engineered with Exacting Tolerances (±0.001mm)

√Exceptional Hardness & Wear Resistance

√Custom Sizes (13-400mm) and Specifications Available

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Premium Solid Carbide Disc Blanks Manufacturer in China

Solid carbide disc blanks are precision-engineered foundation components designed for manufacturing high-performance industrial cutting tools across various demanding sectors. Our premium carbide disc blanks are manufactured using high-purity tungsten carbide materials and advanced powder metallurgy techniques to ensure exceptional hardness, wear resistance, and structural integrity.

Used as base materials for applications including circular saw blades, slitter knives, cutting tools, and precision blades for metal processing, PCB board cutting, composite material processing, and textile manufacturing, our solid carbide disc blanks provide the foundational strength and precision needed for optimal production efficiency. We offer customized solutions tailored to specific dimensional requirements, material compositions, and performance characteristics with exacting tolerances and superior surface quality.

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Company Documents & Resources

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Company Brochure

Comprehensive overview of our company, products, and manufacturing capabilities

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Production Capacity List

Detailed specifications and production capabilities for our industrial blades

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Blades Drawings Case

Support OEM/ODM services, producing items like slitting knives and cutting blades based on client drawings

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Blades Parameter Table

Provides comprehensive data on blade specifications and complete dimensional data.

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Solid Carbide Disc Blanks Design

Battery Electrode Slitting Blades

Discover ShengAo's high-performance Battery Electrode Slitting Blades engineered with ultra-fine tungsten carbide (YG8/YG12X grades) for precision cutting of lithium battery electrodes.

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Tobacco Cutting Blades

High-performance blades for cigar, cigarette manufacturing. Engineered for precision, durability, and minimal waste in tobacco processing. Get Quotation.

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Corrugated Paper Cutting Blades

Corrugated Paper Cutting Blades for box making, packaging. Precision slitting, trimming of cardboard. Tungsten carbide or tool steel, custom sizes. Get a quote!

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Carbide-Tipped Blades with Inserts

Carbide-Tipped Blades with Replaceable Inserts for high-strength metals, alloys. Reduce downtime, cost. Premium tungsten carbide, custom sizes. Request a quote.

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Solid Carbide Disc Blanks

ShengAo solid carbide disc blanks deliver exceptional precision cutting for metals, composites, and industrial materials.

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Circular Shear Blades

ShengAo circular shear blades deliver exceptional precision cutting for metals, plastics, and composites.

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Rotary Cutters or Rotary Knives

Explore ShengAo's high-performance Rotary Cutters and Rotary Knives (Circular Blades), engineered for precision, durability, and efficiency in industrial cutting processes.

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Rotary Slitter Blades

ShengAo manufactures high-performance rotary slitter blades for precision slitting in paper converting, plastic film, metal processing, and textile industries.

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Circular Knives

Premium Tungsten Carbide Circular Blades Knives for metal, plastic, paper & textile cutting. High hardness, wear resistance, custom sizes. Get a precision quote!

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Tungsten Carbide Circular Blades

ShengAo tungsten carbide circular blades deliver exceptional precision cutting for metals, wood, and composites. Featuring extreme hardness (HRC 58-65), heat resistance (up to 2,700°C).

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Precision Solid Carbide Disc Blanks by ShengAo

At ShengAo, we specialize in manufacturing high-performance solid carbide disc blanks engineered for precision cutting tool production in demanding industrial applications. Our custom disc blank service offers premium tungsten carbide materials with various grades (YG6, YG8, YG6X, YL10.2) and advanced processing techniques to ensure exceptional hardness (HRA 88-95), wear resistance, and longevity.

Our solid carbide disc blanks are designed as foundational components for optimal performance in various cutting tool applications including circular saw blades, slitter knives, precision cutters, and industrial blades for metal processing, PCB board cutting, composite materials, and textile manufacturing. With strict quality control throughout our manufacturing process - from material selection and powder metallurgy to precision grinding and finishing.

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Precision Solid Carbide Disc Blanks for Industrial Tools

Solid Carbide Disc Blanks Precision Engineering

Solid Carbide Disc Blanks: Precision-Engineered for Superior Cutting Performance

Our solid carbide disc blanks are manufactured for exceptional durability and cutting precision in the most demanding industrial applications.

Exceptional Hardness & Wear Resistance: Made from premium-grade carbide materials (like YG8 and YS2T).

High-Precision Grinding: Advanced grinding techniques ensure consistent geometry, razor-sharp edges, and smooth finishes for clean cuts on materials up to 50HRC hardness, including metals, plastics, and composites.

Customization Availability: Available in diameters from 13mm to 400mm and thicknesses from 0.25mm to 5mm, with options for various tooth forms, coatings.

Versatile Application Range: Ideal for cutting PCB boards, stainless steel, non-ferrous metals, paper, tobacco, and other materials.

Robust Material Composition: Sintered using high-quality tungsten carbide and cobalt powders, these blanks exhibit high thermal strength, shock resistance.

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ShengAo Solid Carbide Disc Blanks Key Features

Precision Solid Carbide Disc Manufacturing

ShengAo solid carbide disc blanks are engineered for superior cutting performance and extended service life in the most demanding industrial applications.

Premium Tungsten Carbide Material: Manufactured from high-grade tungsten carbide with cobalt binders (e.g., Grades H12U, H12U-T) for exceptional hardness (HRA 91-93) and wear resistance, ensuring up to 150x longer life than alloy steel alternatives.
Precision CNC Grinding: Computer-controlled grinding ensures consistent geometry, razor-sharp edges, and tight tolerances for clean, accurate cuts on materials up to 50HRC hardness, including metals, composites, and plastics.
Custom Design Flexibility: Tailored solutions available in diameters from 13mm to 400mm and thicknesses from 0.25mm to 5mm, with options for various bore sizes, tooth configurations, and specialized coatings (TiN, TiCN, DLC).
Exceptional Thermal Stability: Maintains high performance and dimensional stability under extreme temperatures and high-speed cutting conditions, reducing thermal deformation and ensuring consistent results.
Enhanced Durability & Impact Resistance: Advanced sintering and HIP processes eliminate internal pores, enhancing density and toughness to withstand high-impact applications and continuous operation.
Multi-Industry Application: Optimized for precision cutting in semiconductor (wafer dicing), aerospace (composites), automotive (lightweight materials), electronics (PCB), and packaging industries.
Quality Certifications & Traceability: 100% virgin raw materials with full traceability from powder to finished product, backed by ISO 9001, API, and ASP9100 certifications for guaranteed reliability and performance.

These features make ShengAo solid carbide disc blanks the preferred choice for industries demanding unmatched precision, durability, and cost-efficiency in their cutting operations.

Solid Carbide Disc Blanks FAQ

Find answers to common questions about our precision-engineered solid carbide disc blanks

What are the key advantages of Shengao Solid Carbide Disc Blanks?

Shengao Solid Carbide Disc Blanks offer superior performance characteristics:

Exceptional Hardness: HRA 91-93 for extreme wear resistance and long service life
High Thermal Stability: Maintain performance at elevated temperatures
Precision Engineering: Computer-controlled grinding ensures consistent geometry
Customization: Available in diameters 13mm-400mm and thickness 0.25mm-5mm

Our blanks provide up to 150x longer life than alloy steel alternatives, reducing downtime and replacement costs.

How do I select the right carbide grade for my application?

Selecting the appropriate grade depends on your specific cutting requirements:

H12U/H12U-T Grades: Ideal for precision cutting of hard materials (HRC 92.5-93.0)
HGF Series: Balanced performance for general cutting applications
Material Compatibility: Choose based on target material hardness and cutting conditions
Coating Options: Consider TiN, TiCN, or DLC coatings for enhanced performance

Our technical team provides customized grade recommendations based on your specific material and cutting parameters.

What industries and applications are your carbide disc blanks used for?

Our solid carbide disc blanks serve precision cutting applications across multiple industries:

Semiconductor: Wafer dicing and precision component cutting

Automotive: Cutting advanced composites and lightweight materials

Aerospace: Precision cutting of high-strength alloys and composites

Electronics: PCB cutting and electronic component manufacturing

We also serve medical device, renewable energy, and precision manufacturing industries with specialized cutting solutions.

Can Shengao produce custom-sized carbide disc blanks?

Yes, we specialize in custom carbide disc blank manufacturing:

Diameter Range: 13mm to 400mm standard, larger sizes available
Thickness Options: From 0.25mm to 5mm with precise tolerances
Tooth Configurations: Custom geometry for specific cutting applications
Special Coatings: TiN, TiCN, Diamond-Like Carbon (DLC) options available

Prototype development available within 7-10 working days. Minimum order quantity starts at 5 units for custom blanks.

What maintenance do carbide disc blanks require?

Proper maintenance ensures optimal performance and extended service life:

Regular Inspection: Check for edge wear and damage before use
Proper Storage: Store in dry environment to prevent corrosion
Sharpening Services: Professional sharpening maintains cutting precision
Cleaning: Remove material buildup after each use

Shengao offers sharpening services and provides detailed maintenance guidelines with every purchase.

Solid Carbide Disc Blanks

Premium Solid Carbide Disc Blanks Manufacturer in China

Company Documents & Resources

Company Brochure

Production Capacity List

Blades Drawings Case

Blades Parameter Table

Solid Carbide Disc Blanks Design

Precision Solid Carbide Disc Blanks by ShengAo

Solid Carbide Disc Blanks: Precision-Engineered for Superior Cutting Performance

ShengAo Solid Carbide Disc Blanks Key Features

Solid Carbide Disc Blanks FAQ

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