Shredder Cutters

Shredder Cutters

Shengao Shredder Cutters: Crafted from premium tool steels (D2, SKD-11, H13) and tungsten carbide for superior cutting performance in metal recycling, plastic processing, tire reduction, e-waste, and wood pallet shredding.

√ Premium wear-resistant materials (tool steels & carbide)
√ Precision-engineered for single-shaft/double-shaft shredders
√ Exceptional hardness (HRC 58-62) and wear resistance
√ Custom sizes, claw configurations (2-12 claws), and specs available

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Premium Shredder Cutters Manufacturer - Shengao Industrial Blades

Shengao's industrial shredder cutters are precision-engineered cutting tools designed for extreme durability and maximum efficiency in heavy-duty size reduction applications. Our high-performance shredder cutters are manufactured using premium materials including D2, SKD-11, H13 tool steels and tungsten carbide options, undergoing advanced vacuum heat treatment and triple tempering processes to achieve exceptional hardness (HRC 58-62), superior wear resistance, and outstanding impact toughness.

Used in applications including double-shaft shredders, single-shaft granulators, and specialized recycling systems, Shengao shredder cutters provide the cutting precision and reliability needed for optimal production efficiency in processing various materials including scrap metals (steel, aluminum, copper), plastics (PET, HDPE, PVC), rubber tires, composite materials, and municipal solid waste. We offer customized solutions tailored to specific operational requirements, machine specifications, and material characteristics, including various claw configurations (3-12 claws), diameters, thicknesses, bore specifications, and specialized coatings for enhanced performance and extended service life.

Shredder Rotors

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Shredder Hammers

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Shredder Cutters

Discover Shengao's high-performance shredder cutters, precision-engineered for heavy-duty industrial shredding applications.

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Custom Shredder Cutter Solutions from Shengao

At Shengao, we specialize in manufacturing high-performance industrial shredder cutters engineered for extreme durability and maximum efficiency in heavy-duty size reduction applications. Our custom cutter service offers a variety of premium wear-resistant materials including D2, SKD-11, H13 tool steels, tungsten carbide-tipped options, and specialized alloy composites.

Our industrial shredder cutters are designed for optimal performance in various heavy-duty applications including metal recycling (steel, aluminum, copper), plastic processing (PET, HDPE, PVC), tire reduction, wood pallet shredding, and e-waste processing. With strict quality control throughout our manufacturing process - from material selection and CNC machining to precision grinding and hardness testing.

Shengao Shredder Cutters for Metal Recycling, Plastic Processing & Tire Reduction Applications

Industrial Shredder Cutter Applications That Meet Your Demanding Size Reduction Needs

Shengao Industrial Shredder Cutters: Precision-engineered for maximum durability and cutting efficiency in heavy-duty shredding applications across various industries. Key advantages include:

Material Compatibility: Specialized steel alloys (D2, SKD-11, H13) and tungsten carbide-tipped options for shredding metals, plastics, rubber, wood, e-waste, and municipal solid waste.

Precision Engineering: CNC-controlled grinding ensures consistent edge geometry and tooth profiles for clean cuts and extended service life, reducing downtime.

Custom Solutions: Tailored designs with diameters (200-700mm), thicknesses (20-100mm), claw configurations (3-12 claws), and bore specs.

Heat Treatment: Advanced vacuum heat treatment and triple tempering enhance hardness (HRC 58-62) and toughness for extreme conditions.

Surface Finishes: Coatings (Titanium Nitride, TiCN, ceramic) reduce friction, prevent adhesion, resist corrosion, and extend operational life.

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Shengao Shredder Cutters Key Features

Precision Shredder Cutter Manufacturing Process

Custom Industrial Shredder Cutter Solutions

Shengao industrial shredder cutters are engineered with superior features to maximize cutting performance, reduce downtime, and extend service life in the most demanding size reduction and recycling applications.

Premium Wear-Resistant Materials: We utilize high-grade tool steels (D2, SKD-11, H13), tungsten carbide-tipped options, and specialized alloy composites to ensure exceptional hardness (HRC 58-62), superior wear resistance, and outstanding impact toughness in metal recycling, plastic processing, and tire reduction applications.
Precision Engineering & Manufacturing: Our shredder cutters are manufactured with exacting tolerances using CNC grinding and advanced vacuum heat treatment processes for consistent performance, optimal cutting geometry, and enhanced durability in heavy-duty industrial shredders.
Custom Design Options: We offer tailored shredder cutter solutions with custom diameters (200-700mm), thicknesses (20-100mm), claw configurations (3-12 claws), and specialized coatings to meet specific machine requirements and material characteristics.
Enhanced Durability & Toughness: Advanced triple tempering and cryogenic treatments provide excellent resistance to chipping, cracking, and abrasive wear, ensuring cutters withstand high-impact applications and continuous operation in scrap metal, tire, and wood shredding.
Heat & Corrosion Resistance: Specialized material selections and surface treatments (TiN, TiCN coatings) provide excellent resistance to thermal fatigue, oxidation, and chemical degradation, extending cutter life in high-temperature and harsh operating environments.
Easy Maintenance & Sharpening: Designed for simple sharpening and maintenance, reducing downtime and operational costs over the cutter's lifecycle while maintaining original cutting performance and tooth geometry.
Application-Specific Designs: Our cutters are optimized for various industrial shredding applications including double-shaft shredders, single-shaft granulators, plastic recycling systems, wood pallet reduction, and e-waste processing equipment.

These features make Shengao industrial shredder cutters the preferred choice for recycling professionals, waste management facilities, and manufacturing plants seeking reliability, precision, and maximum cost-efficiency in their size reduction operations.

Shredder Cutters FAQ

Find answers to common questions about Shengao industrial shredder cutters

What materials are Shengao shredder cutters made from?

Shengao shredder cutters are crafted from premium wear-resistant materials to ensure maximum durability and performance in heavy-duty industrial shredding applications:

Tool Steels (D2, SKD-11, H13): High chromium content provides exceptional hardness (HRC 58-62) and wear resistance for metal and plastic shredding applications
Tungsten Carbide-Tipped: Superior wear resistance for processing highly abrasive materials like e-waste, tires, and composite materials
Alloy Steel (42CrMo, 6CrW2Si): Excellent toughness and impact resistance for heavy-duty shredding applications
Specialized Coatings (TiN, TiCN, TiAlN): Reduce friction, prevent material adhesion, and extend blade life in demanding conditions

Each material undergoes specialized vacuum heat treatment and triple tempering to achieve optimal hardness while maintaining exceptional toughness and impact resistance.

How do I choose the right shredder cutter for my application?

Selecting the appropriate shredder cutter depends on several critical factors:

Material Type: Different materials (metals, plastics, wood, e-waste) require specific cutter compositions and tooth geometries
Shredder Type: Single-shaft, double-shaft, and multi-shaft shredders require different cutter configurations and mounting systems
Production Capacity: High-volume operations need cutters with enhanced wear resistance and thermal stability
Tooth Configuration: Choose between 3-12 claw designs based on required cutting aggression and particle size output
Hardness Requirements: Select appropriate hardness levels (HRC 56-62) based on material abrasiveness and impact demands

Our technical team provides customized recommendations based on your specific material characteristics, machine specifications, and production requirements.

What maintenance do industrial shredder cutters require?

Proper maintenance extends shredder cutter life and ensures optimal performance:

Regular Cleaning: Remove residual material after each shift to prevent buildup and corrosion
Periodic Sharpening: Maintain cutting edge sharpness every 200-400 operating hours depending on material processed
Proper Storage: Store cutters in dry environment with protective coating to prevent rust
Rotation Strategy: Rotate cutters in multi-cutter systems to ensure even wear and consistent performance
Damage Inspection: Regularly check for chips, cracks, or excessive wear that requires replacement

Shengao offers professional cutter sharpening services and provides detailed maintenance protocols with every purchase.

Can Shengao produce custom-sized shredder cutters?

Yes, we specialize in custom shredder cutter manufacturing for various industrial applications:

Diameter Range: From 200mm to 700mm standard, with capabilities for larger sizes
Thickness Options: From 20mm to 100mm depending on application requirements
Custom Tooth Configurations: 3-12 claw designs with specialized angles and geometries
Bore Specifications: Standard circular with keyway, hexagonal, or custom drive mechanisms
Special Coatings: TiN, TiCN, and specialized surface treatments for enhanced performance

Our engineering team can develop prototypes within 7-10 working days. Minimum order quantities start at 2 units for custom shredder cutters.

What industries use Shengao shredder cutters?

Our industrial shredder cutters serve diverse heavy-duty applications across multiple industries:

Metal Recycling: Scrap steel, aluminum, copper, and non-ferrous metal processing

Plastic Recycling: PET bottles, HDPE containers, PVC profiles, and plastic films

Wood Processing: Pallet reduction, wood waste, and biomass shredding

E-Waste Recycling: Circuit boards, electronic components, and computer hardware

Tire Recycling: Car and truck tire shredding for rubber recovery

Municipal Solid Waste: MSW processing and waste-to-energy applications

We also serve the automotive, aerospace, and manufacturing industries with specialized shredding solutions requiring high-precision cutting and extended cutter longevity.