Shengao High-Performance Shredder Blades: Precision Engineered for Durability & Efficiency

Premium Shredder Blades Manufacturer - Shengao Industrial Blades

Shengao's shredder blades are precision-engineered cutting tools designed for extreme durability and efficiency in heavy-duty industrial shredding applications. Our high-performance shredder blades are manufactured using premium materials like tungsten carbide, D2, SKD11, and H13 tool steels, undergoing advanced heat treatment processes to achieve exceptional hardness (HRC 58-62), wear resistance, and impact toughness. The primary purpose of our industrial shredder blades is to deliver consistent, high-volume cutting performance while withstanding the rigorous demands of continuous operation in metal recycling, plastic processing, wood shredding, and e-waste reduction.

Used in applications including double-shaft shredders, single-shaft shredders, granulators, and specialized recycling systems, Shengao shredder blades provide the cutting precision and reliability needed for optimal production efficiency. We offer customized solutions tailored to specific operational requirements, including various claw configurations (3-12 claws), diameters, thicknesses, and specialized coatings for enhanced performance and longevity.

Shredder Blades Design

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Shredder Blades

Explore Shengao’s industrial-grade Shredder Blades—engineered with high-wear materials like D2, SKD11, and H13 for shredding metal, plastic, rubber, wood, and e-waste.

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Custom Shredder Blade Solutions from Shengao

At Shengao, we specialize in manufacturing high-performance industrial shredder blades tailored to your specific operational requirements. Our custom blade service offers a variety of premium wear-resistant materials including D2, SKD-11, H13, and 42CrMo tool steels, along with tungsten carbide-tipped options for extreme applications.

Our shredder blades are designed for maximum performance in various industrial shredding applications including metal recycling (scrap steel, aluminum, copper), plastic processing (bottles, containers, films), wood pallet reduction, tire recycling, and e-waste processing. With strict quality control throughout our manufacturing process - from material selection and CNC machining to precision grinding and hardness testing.

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Shengao Custom Shredder Blades for Industrial Applications

Shengao Shredder Blades for Metal, Plastic, Wood & Recycling Applications

Industrial Shredder Blade Applications That Meet Your Demanding Needs

Shengao Industrial Shredder Blades: Precision-engineered for superior performance and extended service life in demanding recycling and size reduction applications. Key advantages include:

Material Compatibility: Specialized steel alloys (D2, SKD-11, H13) and carbide-tipped options for shredding metals, plastics, rubber, wood, e-waste, and municipal solid waste.

Precision Engineering: CNC grinding ensures consistent edge geometry and tooth profiles for efficient cutting and extended service life.

Custom Solutions: Tailored designs in diameters (200-700mm), thicknesses (20-100mm), claw configurations (3-12 claws), and inner hole specs.

Heat Treatment: Vacuum heat treatment and triple tempering enhance hardness (HRC 56-62) and toughness for wear/impact resistance.

Surface Finishes: Coatings (Titanium Nitride, ceramic) reduce friction, prevent adhesion, resist corrosion, and extend life in abrasive environments.

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Shengao Shredder Blades Key Features

Precision Shredder Blade Manufacturing Process

Custom Industrial Shredder Blade Solutions

Shengao industrial shredder blades are engineered with superior features to maximize cutting performance, reduce downtime, and extend service life in the most demanding size reduction and recycling applications.

Premium Wear-Resistant Materials: We utilize high-grade tool steels (D2, SKD-11, H13, 42CrMo), tungsten carbide-tipped options, and specialized alloys to ensure exceptional durability, hardness (HRC 58-62), and wear resistance in metal recycling, plastic processing, and e-waste reduction applications.
Precision Engineering & Manufacturing: Our shredder blades are manufactured with exacting tolerances using CNC grinding and advanced vacuum heat treatment processes for consistent performance, optimal cutting geometry, and enhanced impact resistance.
Custom Design Options: We offer tailored shredder blade solutions with custom diameters (200-700mm), thicknesses (20-100mm), claw configurations (3-12 claws), bore specifications, and specialized coatings (TiN, TiCN) to meet specific machine requirements and material characteristics.
Enhanced Durability & Toughness: Advanced triple tempering and cryogenic treatments provide excellent resistance to chipping, cracking, and abrasive wear, ensuring blades withstand high-impact applications and continuous operation in scrap metal, tire, and wood shredding.
Heat & Corrosion Resistance: Specialized material selections and surface treatments provide excellent resistance to thermal fatigue, oxidation, and chemical degradation, extending blade life in high-temperature and harsh operating environments.
Application-Specific Designs: Our blades are optimized for various industrial shredding applications including double-shaft shredders, single-shaft granulators, plastic recycling systems, wood pallet reduction, and e-waste processing equipment.
Easy Maintenance & Sharpening: Designed for simple sharpening and maintenance, reducing downtime and operational costs over the blade's lifecycle while maintaining original cutting performance and tooth geometry.

These features make Shengao industrial shredder blades the preferred choice for recycling professionals, waste management facilities, and manufacturing plants seeking reliability, precision, and maximum cost-efficiency in their size reduction operations.

Shredder Blades FAQ

Find answers to common questions about Shengao industrial shredder blades

What materials are Shengao shredder blades made from?

Shengao shredder blades are engineered from premium wear-resistant materials to ensure maximum durability and cutting performance in heavy-duty applications:

Tool Steels (D2, SKD-11, H13): High chromium content provides exceptional hardness (HRC 58-62) and wear resistance for metal and plastic shredding
Tungsten Carbide-Tipped: Extreme wear resistance for processing abrasive materials like e-waste, tires, and composite materials
Alloy Steel (42CrMo, 6CrW2Si): Superior toughness and impact resistance for heavy-duty shredding applications
Specialized Coatings (TiN, TiCN): Reduce friction, prevent material adhesion, and extend blade life in demanding conditions

Each material undergoes specialized vacuum heat treatment and triple tempering to achieve optimal hardness while maintaining exceptional toughness.

How do I choose the right shredder blade for my application?

Selecting the appropriate shredder blade depends on several critical factors:

Material Type: Different materials (metals, plastics, wood, e-waste) require specific blade compositions and tooth geometries
Shredder Type: Double-shaft, single-shaft, and granulator machines require different blade configurations
Production Capacity: High-volume operations need blades with enhanced wear resistance and thermal stability
Tooth Configuration: Choose between 3-12 claw designs based on required cutting aggression and particle size output

Our technical team provides customized recommendations based on your specific material characteristics, machine specifications, and production requirements.

What maintenance do industrial shredder blades require?

Proper maintenance extends shredder blade life and ensures optimal performance:

Regular Cleaning: Remove residual material after each shift to prevent buildup and corrosion
Periodic Sharpening: Maintain cutting edge sharpness every 200-400 operating hours depending on material processed
Proper Storage: Store blades in dry environment with protective coating to prevent rust
Rotation Strategy: Rotate blades in multi-blade systems to ensure even wear and consistent performance
Damage Inspection: Regularly check for chips, cracks, or excessive wear that requires replacement

Shengao offers professional blade sharpening services and provides detailed maintenance protocols with every purchase.

Can Shengao produce custom-sized shredder blades?

Yes, we specialize in custom shredder blade manufacturing for various industrial applications:

Diameter Range: From 200mm to 700mm standard, with capabilities for larger sizes
Thickness Options: From 20mm to 100mm depending on application requirements
Custom Tooth Configurations: 3-12 claw designs with specialized angles and geometries
Bore Specifications: Standard circular with keyway, hexagonal, or custom drive mechanisms
Special Coatings: TiN, TiCN, and specialized surface treatments for enhanced performance

Our engineering team can develop prototypes within 7-10 working days. Minimum order quantities start at 2 units for custom shredder blades.

What industries use Shengao shredder blades?

Our industrial shredder blades serve diverse heavy-duty applications across multiple industries:

Metal Recycling: Scrap steel, aluminum, copper, and non-ferrous metal processing

Plastic Recycling: PET bottles, HDPE containers, PVC profiles, and plastic films

Wood Processing: Pallet reduction, wood waste, and biomass shredding

E-Waste Recycling: Circuit boards, electronic components, and computer hardware

Tire Recycling: Car and truck tire shredding for rubber recovery

Municipal Solid Waste: MSW processing and waste-to-energy applications

We also serve the automotive, aerospace, and manufacturing industries with specialized shredding solutions.