Shengao Precision Plastic Film Recycling Blades - Optimized for PE/PP Film Cutting

Plastic Film Recycling Blades

Shengao Plastic Film Recycling Blades: Engineered with anti-stick coatings and precision geometry for clean, tear-free cutting of PE, PP, LDPE, and agricultural films. Reduces wrap-up and extends lifespan in high-volume recycling.

√ D2/Tungsten Carbide materials for abrasive film processing
√ Anti-stick Teflon/DLC coatings prevent material adhesion
√ Precision edge geometry (20°-30° angles) for clean cuts
√ Custom sizes, tooth configs, and hardness (HRC 58-62) available

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Precision Plastic Film Recycling Blades Manufacturer - Shengao Industrial Cutting Solutions

Shengao Precision Plastic Film Recycling Blades are engineered cutting tools specifically designed for high-efficiency processing of PE, PP, LDPE, and agricultural films in recycling applications. Our premium blades feature advanced anti-stick coatings, precision-ground edge geometry (20°-30° angles), and wear-resistant materials including D2 Steel and Tungsten Carbide to prevent material adhesion, reduce downtime, and ensure clean, tear-free cuts.

Used in applications including post-consumer film recycling, packaging material processing, agricultural film recovery, and industrial plastic waste management, our Plastic Film Recycling Blades deliver exceptional cutting performance with HRC 58-62 hardness ratings. We offer customized solutions tailored to specific machine requirements, film types, and production environments, ensuring optimal performance for recycling facilities worldwide. Our blades are designed to reduce wrap-up issues, minimize maintenance cycles, and enhance overall recycling efficiency for plastic film processing operations.

Specialized Recycling

Discover Shengao's industrial-grade Specialized Recycling Blades engineered for high-performance waste processing and material recovery applications.

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Municipal Solid Waste Processing

Our shredder blades and crusher knives deliver superior cutting performance in waste size reduction, material recycling, and biomass processing applications.

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Pallet & Timber Waste Blades

Shengao's industrial-grade Pallet & Timber Waste Blades engineered for high-efficiency processing of wooden pallets, timber waste, and construction materials.

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Custom Plastic Film Recycling Blade Solutions from Shengao

At Shengao, we specialize in manufacturing high-performance plastic film recycling blades specifically engineered for PE, PP, LDPE, and agricultural film processing applications. Our custom blade service offers premium materials including D2 tool steel, tungsten carbide, and specialized alloy composites with advanced anti-stick Teflon and DLC coatings.

Our plastic film recycling blades are designed for optimal performance in various applications including post-consumer film recycling, packaging material processing, agricultural film recovery, and industrial plastic waste management. With strict quality control throughout our manufacturing process - from custom design and material selection to CNC machining, precision grinding, and coating application - we ensure every blade delivers consistent cutting performance, reduced downtime, and enhanced productivity for granulators, shredders, and film recycling systems worldwide.

Plastic Film Recycling Blade Applications That Meet Your Production Needs

Shengao Plastic Film Recycling Blades: Precision-engineered for high-efficiency processing in demanding recycling applications. Key advantages include:

Material Optimization: D2 steel, tungsten carbide composites, and anti-stick coatings (Teflon/DLC) for cutting PE, PP, LDPE, and agricultural films without adhesion or wrap-up.

Precision Engineering: CNC grinding ensures consistent 20°-30° edge angles for clean, tear-free cuts and extended service life.

Custom Solutions: Tailored designs for single-shaft shredders, twin-shaft shredders, and granulators to match specific machine requirements.

Heat Treatment: Specialized thermal processing (HRC 58-62) enhances hardness and toughness for abrasive film processing.

Surface Finishes: Non-stick coatings reduce friction, prevent adhesion, and resist corrosion with wet/contaminated films.

Shengao Precision Plastic Film Recycling Blades Key Features

Precision Plastic Film Blade Manufacturing Process

Custom Plastic Film Recycling Blade Solutions

Shengao Precision Plastic Film Recycling Blades are engineered with superior features to maximize cutting performance, reduce wrap-up issues, and extend operational lifespan in demanding PE/PP film recycling applications.

Premium Anti-Stick Materials: We utilize high-grade D2 tool steel, tungsten carbide composites, and advanced non-stick coatings (Teflon/DLC) to ensure exceptional durability, wear resistance, and material release in plastic film processing environments.
Precision Edge Engineering: Our blades are manufactured with exacting tolerances (±0.02mm) and optimized edge geometry (20°-30° angles) for clean, tear-free cuts in PE, PP, LDPE, and agricultural films while reducing energy consumption.
Custom Film Recycling Solutions: We offer tailored blade solutions with custom dimensions, tooth configurations (3, 6, 8, 12-claw designs), and hardness levels (HRC 58-62) to meet specific film recycling machine requirements and material characteristics.
Anti-Adhesion Coatings: Specialized Teflon and Diamond-Like Carbon (DLC) coatings provide excellent resistance to material buildup and sticking, extending blade life in wet or contaminated film processing conditions.
Enhanced Wear Resistance: Advanced heat treatment processes and vacuum quenching ensure our blades withstand high-impact film recycling applications and continuous operation, maintaining optimal hardness and toughness.
Easy Maintenance Design: Engineered for simple sharpening and maintenance with rotation capabilities (4 cutting edges on single-shaft blades), reducing downtime and operational costs over the blade's lifecycle.
Application-Specific Film Designs: Our blades are optimized for various plastic film recycling industries including post-consumer film recycling, packaging material processing, agricultural film recovery, and industrial plastic waste management.

These advanced features make Shengao Precision Plastic Film Recycling Blades the preferred choice for professionals seeking reliability, precision, and value in industrial film recycling and plastic waste processing operations.

Plastic Film Recycling Blades FAQ

Find answers to common questions about our precision plastic film recycling blades optimized for PE/PP cutting applications

What materials are Shengao plastic film recycling blades made from?

Shengao plastic film recycling blades are engineered from premium materials to ensure maximum durability and cutting performance in film recycling applications:

D2 Tool Steel: High chromium (11-13%) composition provides excellent wear resistance and edge retention for continuous PE/PP film processing operations
Tungsten Carbide: Superior hardness (HRC 68+) and abrasion resistance for processing reinforced films and highly abrasive materials
Stainless Steel Options: Corrosion-resistant blades for wet or humid film processing environments, meeting hygiene standards for food-grade recycling
Advanced Non-Stick Coatings: Teflon (PTFE) and Diamond-Like Carbon (DLC) coatings prevent material adhesion and reduce wrap-up issues with sticky films

Each material undergoes specialized vacuum heat treatment to achieve optimal hardness (HRC 58-62) while maintaining necessary toughness for film shredding applications .

How do I choose the right plastic film recycling blade for my application?

Selecting the appropriate plastic film recycling blade depends on several critical factors specific to film processing:

Film Material Type: Different plastic films (PE, PP, LDPE, HDPE) require specific blade compositions and edge geometries for optimal performance
Film Thickness and Condition: Thicker films and contaminated materials require blades with more robust geometry and higher wear resistance
Production Volume: High-volume operations need blades with specialized coatings and premium materials for extended service life
Cut Quality Requirements: Fine-cut applications require precision-ground edges with specific angle configurations (20°-30°) for clean cuts
Machine Compatibility: Blade dimensions must perfectly match your machine's shaft and housing specifications to prevent operational issues

Our technical team provides customized recommendations based on your specific film type, machine specifications, and production requirements .

What maintenance do plastic film recycling blades require?

Proper maintenance extends blade life and ensures optimal performance in film recycling operations:

Regular Cleaning: Remove plastic residue after each shift using air or soft brushes to prevent buildup and material adhesion
Periodic Sharpening: Maintain cutting edge sharpness every 50-100 operating hours depending on film material abrasiveness
Proper Storage: Store blades vertically in dry, ventilated spaces with rust-prevention coating when not in use
Rotation Utilization: Rotate blades in multi-blade systems to ensure even wear and maximize blade life
Gap Adjustment: Maintain proper blade gaps (0.5-2mm) to prevent slipping and reduce unnecessary wear
Lubrication Schedule: Apply high-temperature grease to blade shafts and bearings every two weeks to reduce friction

Shengao offers professional blade sharpening services that restore over 90% of blade performance and provides detailed maintenance guides with every purchase .

Can Shengao produce custom-sized plastic film recycling blades?

Yes, we specialize in custom plastic film recycling blade manufacturing with extensive customization options:

Dimension Range: Custom lengths, widths, and thicknesses to match specific machine requirements
Bore Specifications: Custom bore sizes with keyways or special drive mechanisms for perfect fit
Edge Geometry: Custom edge angles (20°-30°), tooth configurations, and sharpness levels for specific film types
Special Coatings: Teflon, DLC, TiN, TiCN coatings to prevent adhesion and enhance wear resistance
Material Selection: Various steel grades including D2, tungsten carbide, and specialized alloys for different film materials
Hardness Customization: HRC 58-62 standard with options for specific hardness requirements

Our engineering team can develop prototypes within 7-15 working days. Minimum order quantities start at just 5 units for custom blades, making customization accessible for operations of all sizes .

What industries use Shengao plastic film recycling blades?

Our plastic film recycling blades serve diverse industrial applications across multiple sectors:

Plastic Recycling Facilities: Post-consumer film recycling, packaging material processing, and agricultural film recovery operations

Packaging Manufacturing: Plastic film and sheet production waste recycling, in-house scrap processing

Agricultural Sector: Agricultural film and greenhouse cover recycling operations

Waste Management: Municipal plastic waste processing and film separation systems

Manufacturing Plants: In-house plastic scrap recycling from production lines across various industries

Compounders & Reprocessors: Specialized operations focusing on film-to-pellet processing for recycled content production

We also serve the construction, automotive, and textile industries with specialized film recycling solutions for their specific plastic waste streams .