Plastic Film Recycling

ShengAo crusher blades incorporate advanced laser hardfacing technologies and premium materials to achieve exceptional wear resistance and longevity in plastic film shredding applications:

• Laser-Clad Iron-Based Alloys: Optimized for toughness and impact resistance when processing LDPE and PP films, with hardness levels reaching HRC 55-60
• Nickel-Based Composite Layers: Provide enhanced corrosion resistance and high-temperature stability for continuous operation in demanding environments
• Carbide-Enhanced Surfaces: Incorporated tungsten carbide particles offer superior abrasion resistance against abrasive contaminants in HDPE materials
• Advanced Bonding Techniques: Metallurgical bonding through laser melting creates dense, non-porous coatings that resist delamination

The laser hardfacing process ensures minimal heat input, preserving the blade's structural integrity while achieving optimal surface properties

Choosing the right blade configuration depends on several critical factors specific to your recycling application:

1. Polymer Types: Different plastic films (LDPE, PP, HDPE) vary in abrasiveness and require specific blade hardness and edge geometry
2. Throughput Requirements: High-volume operations benefit from thicker hardfaced layers (up to 2.0mm) for extended service intervals
3. Contamination Levels: Applications with significant dirt or filler content require enhanced abrasion resistance with carbide composites
4. Machine Specifications: Rotational speed, cutting chamber design, and power capacity dictate optimal blade dimensions and weight

Our technical specialists provide personalized recommendations based on your specific operational parameters and performance goals

Implementing proper operational and maintenance protocols significantly extends blade lifespan and maintains cutting efficiency:

• Pre-Operation Inspection: Verify blade integrity, edge sharpness, and mounting torque before each production run
• Consistent Feeding Rates: Maintain uniform material flow to prevent impact loading and uneven wear patterns
• Temperature Monitoring: Avoid excessive heat buildup that could compromise the hardfaced layer's integrity
• Regular Cleaning Cycles: Remove plastic residue and potential corrosive contaminants after shutdown
• Periodic Performance Assessment: Monitor power consumption and cutting quality as indicators of blade condition

Following these practices can typically extend service intervals by 30-50% compared to conventional blades

Yes, we specialize in developing customized crusher blade solutions for unique operational requirements and challenging recycling scenarios:

• Application-Specific Alloys: Tailored material compositions addressing specific wear mechanisms like adhesive wear or chemical degradation
• Geometric Adaptations: Modified edge angles, tooth profiles, and mounting configurations for non-standard equipment
• Graded Hardfacing Approaches: Multi-layer coating strategies with gradually transitioning properties for optimal stress distribution
• Rapid Prototyping Capability: Functional testing samples available within 10-15 working days for validation

Custom solutions typically require minimum orders of 8-12 units depending on complexity, with full technical support throughout implementation

ShengAo crusher blades deliver significant performance advantages across multiple industries involving plastic size reduction and recycling:

The robust construction and advanced hardfacing make these blades ideal for continuous operation in demanding recycling environments