Ma'anshan Sheng Ao Heavy Industry Co., Ltd
Business Type:
Manufacturer/Factory & Trading Company
Main Products:
Cutting Circular Blades, Shredder Blades, Plastic Crusher Knives
Address:
Ma'anshan, Anhui, China
OEM/ODM Service
Sample Available
Secured Trading Service
Average Response Time:
≤0.35h

Premium manufacturer & supplier in China, offering top quality Cutting Circular Blades, Shredder Blades for scrap metal recycling, and Plastic Crusher Knives for plastic recycling machines. Our blades are known for their anti-aging, anti-oxidation properties and extended durability.

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Verified business licenses
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Inspected by third-party
Supplier Capability Rating
Secured Trading Service
Ma'anshan Sheng Ao Heavy Industry Co., Ltd

Film Granulation

Engineered for precision particle size control and uniform granule distribution, our film granulation blades deliver superior cutting performance in demanding industrial applications. 

Precision-engineered for controlled particle size distribution
Advanced materials for reduced wear and extended lifespan
Optimized for high-speed granulation processes
Custom geometries for specific granulation requirements
 
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Film Granulation

Film granulation blades are precision-engineered cutting tools designed for demanding size reduction applications in plastic recycling. Our high-performance blades are manufactured using premium materials like tungsten carbide and advanced tool steels with specialized heat treatment to ensure exceptional wear resistance, sharpness, and longevity. The primary purpose of our film granulation blades is to deliver consistent cutting performance and precise particle size control while withstanding the rigorous demands of continuous plastic film processing.

Used in applications including PE/PP film recycling, packaging film processing, post-consumer plastic granulation, and industrial waste reduction, our blades provide the cutting precision and reliability needed for optimal production efficiency. We offer customized solutions tailored to specific material characteristics and machine requirements, including Cumberland granulators and inline processing systems.

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Company Documents & Resources

Download our company brochures and product catalogs for detailed information

Company Brochure

Comprehensive overview of our company, products, and manufacturing capabilities

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Production Capacity List

Detailed specifications and production capabilities for our industrial blades

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Blades Drawings Case

Support OEM/ODM services, producing items like slitting knives and cutting blades based on client drawings

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Blades Parameter Table

Provides comprehensive data on blade specifications and complete dimensional data.

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Film Granulation Design

Thermoforming Scrap
Thermoforming Scrap
ShengAo manufactures high-performance industrial blades for thermoforming scrap recycling, including crusher knives and shredder blades.
PET Bottle Granulation
PET Bottle Granulation
ShengAo manufactures high-performance industrial blades for PET bottle granulation processes, including crusher knives and shredder blades.
Pipe Profile Cutting
Pipe Profile Cutting
Our CNC-ground blades feature advanced tungsten carbide tips and specialized coatings for clean, burr-free cuts on round, square, and rectangular pipes.
Film Granulation
Film Granulation
Explore ShengAo's advanced film granulation technology for industrial blades, enabling precise particle size control and uniform granule distribution.
Plastic Recycling
Plastic Recycling
ShengAo plastic recycling blades deliver superior cutting performance in shredding, granulating, and size reduction of plastic waste. Engineered for extreme wear resistance and durability, our crusher knives and shredder blades handle PET, HDPE, PP.

Film Granulation Blades by ShengAo

At ShengAo, we specialize in manufacturing high-performance film granulation blades engineered for precision particle size control and uniform granule distribution in plastic recycling applications. Our custom blade service utilizes premium materials including tungsten carbide, high-speed steel (HRC 58-62), and specialized alloys with advanced treatments such as cryogenic processing.

Our film granulation blades are designed for optimal performance in PP/PE film recycling, plastic pelletizing, and size reduction operations. With strict quality control throughout our manufacturing process - from CNC machining and precision grinding to heat treatment and surface finishing - we ensure every blade delivers consistent performance, extended service life (3-5x longer than standard blades), and reduced downtime in high-abrasion environments.

Film Granulation Blades for Plastic Recycling
Film Granulation Blades for Plastic Recycling Applications

Film Granulation Blades for Precision Size Reduction

Our film granulation blades are engineered for precision particle size control and uniform granule distribution in demanding plastic recycling operations. Each blade is designed with specific features to excel in high-abrasion environments, delivering 3-5x longer service life than standard blades while maintaining consistent cutting performance.

Material Compatibility: Specially formulated tungsten carbide tips and high-chromium steel alloys (HRC 58-62) for cutting various plastic materials including PET, HDPE, PP, PVC, and composite films with minimal wear and maximum efficiency.

Precision Engineering: Computer-controlled CNC grinding ensures consistent edge geometry and sharpness (5-20μm) for clean, accurate cuts and extended service life in continuous granulation processes.

Custom Solutions: Tailored blade designs with specific tooth configurations, angles, and geometries to match specific granulator machine requirements and operational parameters for optimal size reduction.

Heat Treatment: Advanced thermal processing including vacuum heat treatment and cryogenic processing enhances hardness (up to HRC 62) and toughness for optimal performance under extreme conditions and high-temperature operations.

Surface Finishes: Various surface treatments (TiN, DLC coatings) and electropolishing reduce friction, prevent plastic material adhesion, and resist corrosion in harsh recycling environments.

ShengAo Film Granulation Blades Key Features

Precision Film Granulation Blade Manufacturing
Custom Film Granulation Blade Solutions

ShengAo film granulation blades are engineered with superior wear resistance and precision cutting technology to maximize particle size control and operational efficiency in plastic recycling applications. Our blades deliver consistent performance in demanding size reduction processes with 3-5x longer service life than standard blades.

  1. Premium Tungsten Carbide Materials: We utilize high-grade tungsten carbide tips and chromium alloy steels (HRC 58-62) to ensure exceptional wear resistance and durability in abrasive plastic film processing environments.
  2. Precision Engineering: Our blades are manufactured with CNC grinding and advanced heat treatment processes for consistent performance and optimal cutting precision in granulation applications.
  3. Custom Design Options: We offer tailored blade solutions with custom dimensions, edge geometries, and tooth configurations to meet specific granulator machine requirements.
  4. Heat & Corrosion Resistance: Specialized coatings (TiN, DLC) and material selections provide excellent resistance to high-temperature operation and chemical degradation in plastic recycling.
  5. Enhanced Durability: Advanced manufacturing techniques and quality control ensure our blades withstand high-impact applications and continuous operation in film granulation processes.
  6. Easy Maintenance: Designed for simple sharpening and maintenance, reducing downtime and operational costs over the blade's lifecycle in recycling operations.
  7. Application-Specific Designs: Our blades are optimized for various plastic materials including PP, PE, PVC films and multilayer composites in recycling applications.

These features make ShengAo film granulation blades the preferred choice for professionals seeking reliability, precision cutting performance, and reduced operational costs in plastic recycling and size reduction operations.

Film Granulation Blades FAQ

Find answers to common questions about Shengao's film granulation blades for precision particle size control

What materials are best for film granulation blades?

Shengao film granulation blades are engineered from premium materials to ensure superior wear resistance and durability in demanding size reduction applications:

  • Tungsten Carbide-Tipped: Ideal for abrasive plastic films (PP, PE, PVC) with 3-5x longer lifespan than standard steel blades
  • High-Chromium Alloy Steel: Excellent for general-purpose plastic recycling with hardness up to HRC 60-62 and heat resistance
  • Ceramic-Coated Blades: Reduce friction and prevent material adhesion for sticky film materials and composite layers
  • Specialized Coatings: TiN, DLC coatings enhance wear resistance and reduce energy consumption in continuous granulation

Each material undergoes specialized heat treatment and precision grinding to achieve optimal hardness (HRC 58-65) while maintaining toughness for high-speed film granulation processes.

How do I choose the right blade for film granulation applications?

Selecting the appropriate film granulation blade depends on your material characteristics and operational requirements:

  1. Material Type: Different plastic films (PP, PE, PVC, multilayer composites) require specific blade compositions and edge geometries
  2. Production Throughput: High-volume operations need blades with specialized tooth configurations and enhanced wear resistance
  3. Particle Size Requirements: Fine granulation (below 1mm) requires blades with precise edge geometry and sharpness maintenance
  4. Operating Conditions: Consider heat generation, abrasiveness, and potential corrosion from plastic additives

Our technical team provides customized recommendations based on your specific film type, machine specifications, and granulation goals.

What maintenance do film granulation blades require?

Proper maintenance ensures optimal performance and extended blade life in film granulation:

  • Regular Cleaning: Remove plastic residues and film buildup after each shift to prevent contamination and maintain cutting precision
  • Periodic Sharpening: Maintain cutting edge sharpness every 50-100 operating hours depending on material abrasiveness
  • Proper Storage: Store blades in dry environments with protective coatings to prevent corrosion
  • Rotation System: Implement blade rotation in multi-blade systems to ensure even wear distribution
  • Performance Monitoring: Regularly check for wear patterns, edge damage, or reduced granulation quality

Shengao offers professional sharpening services and provides detailed maintenance protocols specific to film granulation applications.

Can Shengao produce custom blades for specific film granulation needs?

Yes, we specialize in custom film granulation blade solutions:

  • Diameter Range: From 50mm to 2000mm to fit various granulator models and capacities
  • Thickness Options: Custom thickness from 10mm to 100mm based on machine specifications
  • Tooth Configurations: Specialized tooth geometries (serrated, straight, interlocking) for different film types and cutting actions
  • Coating Options: TiN, TiCN, DLC coatings available for enhanced wear resistance and non-stick properties
  • Material Grades: Premium tungsten carbide, high-chromium steel, or corrosion-resistant alloys for specific applications

Our engineering team develops prototypes within 7-10 working days with minimum order quantities starting at 5 units for custom solutions.

What industries use Shengao film granulation blades?

Our film granulation blades serve diverse industrial applications requiring precise particle size control:

Plastic Recycling: PP/PE film recycling, multilayer packaging films, and flexible packaging waste
Packaging Industry: Corrugated films, flexible packaging materials, and industrial film processing
Pharmaceuticals: Film coating granulation and controlled release formulation processing
Food Processing: Edible film granulation and packaging material size reduction
Chemical Industry: Polymer film processing and specialty chemical granulation
Textile Manufacturing: Synthetic fiber films and textile coating granulation processes

We also serve automotive, aerospace, and advanced material industries with specialized film granulation solutions.

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