Dual-Axis Spiral Claw Blades

Shengao Dual-Axis Spiral Claw Blades are crafted from premium high-performance materials to ensure extreme durability and wear resistance in demanding industrial shredding applications:

• High-Carbon Chromium-Vanadium Alloy Steel: Specially formulated D2, SKD-11, and Cr12MoV grades with 0.85-0.95% carbon and 11-13% chromium content, enhanced with vanadium and molybdenum for exceptional hardness (HRC 56-58) and impact resistance in heavy-duty cutting operations
• Tungsten Carbide Enhanced Options: Composite materials containing hard carbide particles for extreme abrasion resistance, maintaining properties even at high temperatures up to 1000°C, ideal for cutting highly abrasive materials
• Tool Steel Variants: Multiple alloy options including D2, SKD-11, and 1.2379 grades featuring exceptional dimensional stability, air hardening properties, and excellent abrasion resistance for various cutting applications
• Specialized Coatings: TiN, TiCN, and Diamond-Like Carbon (DLC) coatings available for reduced friction, anti-adhesion properties, and enhanced corrosion resistance in harsh operating environments

Each material undergoes specialized heat treatment including vacuum heat treatment and cryogenic processing to achieve optimal hardness (HRC 56-58) while maintaining crucial toughness for demanding industrial applications.

Selecting the appropriate Dual-Axis Spiral Claw Blade depends on several critical factors to ensure optimal performance and longevity:

1. Material Type Being Processed: Different materials (reinforced plastics, metals, wood, composites) require specific blade compositions and claw configurations (3, 6, 8, or 12-claw designs) for efficient shredding
2. Shredding Capacity Requirements: Higher throughput applications need blades with specialized spiral geometry and advanced heat treatment for thermal stability during continuous operation
3. Machine Compatibility: Consider power capacity, torque capabilities, and mounting specifications of your shredding equipment to ensure proper blade selection
4. Wear Resistance Needs: Evaluate material abrasiveness to determine optimal hardness level (HRC 54-62) and coating requirements for extended service life
5. Operational Environment: Corrosive or high-temperature environments require specific material grades and coatings to prevent premature failure

Our technical team provides customized recommendations based on your specific material characteristics, machine specifications, and performance requirements to ensure optimal blade selection.

Proper maintenance extends blade life and ensures optimal performance in industrial shredding operations:

• Regular Cleaning: Remove abrasive residues and corrosive materials after each use to prevent damage and maintain cutting precision. This prevents buildup that can affect performance and lead to uneven wear
• Professional Sharpening: Utilize our precision sharpening services to restore optimal cutting edges without compromising heat-treated properties. Maintain cutting edge sharpness every 50-100 operating hours depending on usage intensity
• Proper Storage: Store blades in dry, controlled environments using protective edge covers to prevent damage and corrosion. Store blades vertically to prevent edge contact and deformation
• Regular Inspection: Check for signs of wear, micro-chips, or dullness before they affect performance and cause operational issues. Regular inspection helps prevent unexpected failures and extends blade life
• Rotation Practice: Rotate blades in multi-blade systems to ensure even wear distribution and extend overall blade life in continuous operations

Shengao offers professional blade sharpening services and provides detailed maintenance guidelines with every purchase to maximize your investment and ensure long-term performance.

Yes, we specialize in custom Dual-Axis Spiral Claw Blade manufacturing with extensive customization options:

• Diameter Range: Custom sizes from 200mm to 700mm with precise tolerance control (±0.002mm) for specific machine requirements and applications
• Claw Configurations: Various claw designs including 3, 6, 8, or 12-claw patterns with custom geometries optimized for different material types and shredding efficiency
• Custom Hardness Levels: Tailored hardness from HRC 54-62 based on specific application requirements, balancing wear resistance and toughness needs
• Specialized Coatings: TiN, TiCN, Diamond-Like Carbon (DLC) coatings for enhanced performance in specific operating environments
• Material Variations: Multiple alloy steel options available for different balance needs between hardness, toughness, and wear resistance
• Bore Sizes & Drive Mechanisms: Custom bore sizes with keyways or special drive mechanisms for unique machine compatibility requirements

Our engineering team can develop prototypes within 7-10 working days and offers minimum order quantities starting at just 5 units for custom blade solutions.

Our Dual-Axis Spiral Claw Blades serve diverse industrial applications where high-efficiency shredding and durability are critical:

We also serve the automotive, aerospace, construction, and textile industries with specialized Dual-Axis Spiral Claw Blade solutions designed for their unique requirements and extreme operating conditions.