Composite Shredder Blades

Shengao composite shredder blades are engineered with advanced bimetallic technology, combining high-strength steel bases with wear-resistant alloy edges for superior performance in heavy-duty industrial shredding applications. Key advantages include:

• Enhanced Durability: Bimetallic construction provides 3-5x longer lifespan than standard blades when processing abrasive materials
• Superior Wear Resistance: Specialized alloy edges maintain sharpness and cutting efficiency in demanding recycling applications
• Impact Resistance: High-strength steel base provides toughness while alloy edges ensure cutting precision
• Cost Efficiency: Reduced downtime and maintenance costs due to extended service intervals

Each composite blade undergoes specialized heat treatment to achieve optimal hardness (HRC 58-62) while maintaining toughness for continuous operation in metal recycling, e-waste processing, and tire shredding applications.

Selecting the appropriate composite shredder blades depends on several key factors:

1. Material Type: Different materials (metals, plastics, e-waste, tires) require specific alloy compositions and edge geometries
2. Shredder Compatibility: Blade size, mounting design, and configuration must match your shredder model specifications
3. Production Requirements: Throughput volume and operational hours determine the required durability level
4. Material Hardness: Harder, more abrasive materials require higher concentration of wear-resistant alloys

Our technical team provides customized recommendations based on your specific material characteristics, shredder model, and operational requirements for maximum productivity and cost efficiency.

Proper maintenance extends blade life and ensures optimal performance:

• Regular Cleaning: Remove abrasive residues after each shift to prevent buildup and maintain cutting efficiency
• Professional Sharpening: Can be re-sharpened multiple times while maintaining original geometry and performance
• Proper Storage: Store in dry environment with protective coatings to prevent damage and corrosion
• Rotation: Rotate blades in multi-blade systems to ensure even wear distribution and extended lifespan

With proper care, composite blades typically last 3-5x longer than standard steel blades in equivalent applications. We offer maintenance services and detailed guides with every purchase.

Yes, we specialize in custom composite shredder blade manufacturing:

• Custom Dimensions: Various sizes and thicknesses to fit different shredder models and applications
• Alloy Selection: Choose specific alloy compositions based on material hardness and shredding intensity requirements
• Edge Configurations: Custom tooth designs including hooked, straight, or serrated edges for specific material processing needs
• Coatings & Treatments: Specialized coatings (TiN, DLC) available for enhanced wear resistance and performance

Our engineering team can develop prototypes within 2-3 weeks and offers minimum order quantities starting from 10 units for custom blades.

Our composite shredder blades serve demanding industrial applications:

We also serve wood processing, industrial waste management, and biomass recycling applications requiring extreme wear resistance and durability in continuous operation.