Carbide Inlaid Shredder Knives

Shengao carbide inlaid shredder knives are engineered with advanced tungsten carbide technology that provides extreme wear resistance and superior cutting performance in heavy-duty recycling applications. Key advantages include:

• Exceptional Wear Resistance: Tungsten carbide inlays offer 3-5x longer lifespan than standard steel blades when processing abrasive materials
• Superior Hardness: Achieves hardness up to HRC 85+ for cutting metals, e-waste, and reinforced plastics
• Impact Resistance: Special composition with Tic element provides good flexibility and prevents breaking
• Cost Efficiency: Reduced downtime and maintenance costs due to extended service intervals

Each carbide inlaid knife undergoes specialized heat treatment to achieve optimal hardness while maintaining toughness for demanding recycling operations.

Selecting the appropriate carbide inlaid shredder knives depends on several key factors:

1. Material Type: Different materials (metals, plastics, e-waste, tires) require specific carbide grades and inlay patterns
2. Shredder Model: Compatibility with your machine's specifications and mounting system requirements
3. Production Capacity: Throughput volume and operational hours determine the required durability level
4. Abrasiveness: Highly abrasive materials need higher concentration of carbide inlays for optimal performance

Our technical team provides customized recommendations based on your specific material characteristics, shredder model, and operational requirements for maximum productivity.

Proper maintenance extends blade life and ensures optimal performance:

• Regular Cleaning: Remove abrasive residues after each shift to prevent buildup and maintain cutting efficiency
• Professional Sharpening: Can be re-sharpened multiple times maintaining original geometry and cutting performance
• Proper Storage: Store in dry environment with protective coatings to prevent damage and corrosion
• Rotation: Rotate blades in multi-blade systems to ensure even wear distribution and extended lifespan

With proper care, carbide inlaid blades typically last 3-5x longer than standard steel blades. We offer maintenance services and detailed guides with every purchase.

Yes, we specialize in custom carbide inlaid shredder knife manufacturing:

• Custom Dimensions: Various sizes and thicknesses to fit different shredder models
• Carbide Grades: Selectable grades (K10, K20) based on material hardness and shredding intensity requirements
• Inlay Patterns: Custom inlay configurations (4-point, 6-point) for specific material processing needs
• Coating Options: Specialized coatings (TiN, DLC) available for enhanced wear resistance

Our engineering team can develop prototypes within 2-3 weeks and offers minimum order quantities starting from 10 units for custom blades.

Our carbide inlaid shredder knives serve demanding industrial applications:

We also serve wood processing, industrial waste management, and biomass recycling applications requiring extreme wear resistance and durability.