Brazed Carbide Tips

Shengao brazed carbide tips are crafted from premium materials to ensure exceptional durability and cutting performance in demanding industrial applications:

• Tungsten Carbide (YG8/YG12X grades): Superior wear resistance and hardness (HRA 89-93) for cutting abrasive materials including metals, composites, and reinforced materials
• Cobalt Bonding Matrix: 6%-12% cobalt composition provides enhanced toughness and impact resistance for heavy-duty applications
• High-Strength Steel Bases: Provides structural integrity and stability for various cutting operations
• Specialized Coatings: TiN, TiCN, DLC, and ceramic coatings for reduced friction, heat resistance, and extended service life

Each material undergoes specialized heat treatment and brazing processes to achieve optimal hardness while maintaining toughness for industrial cutting operations.

Selecting the appropriate brazed carbide tip depends on several critical factors for optimal performance:

1. Material Compatibility: Different workpiece materials (steel, cast iron, aluminum, composites) require specific carbide grades and geometries
2. Cutting Parameters: Consider cutting speed, feed rate, and depth of cut to determine the required tip strength and heat resistance
3. Coating Selection: Choose specialized coatings (TiN, TiCN, DLC) based on application requirements for reduced friction and enhanced wear resistance
4. Geometry Requirements: Select appropriate tip geometry based on cutting operation (turning, milling, drilling) and desired surface finish
5. Machine Compatibility: Ensure tip specifications match your equipment capabilities and tool holder requirements

Our technical team provides customized recommendations based on your specific material characteristics and operational parameters.

Proper maintenance extends tool life and ensures optimal performance in industrial cutting applications:

• Regular Cleaning: Remove chips, debris, and residue after each use to prevent buildup and maintain cutting efficiency
• Crack Inspection: Regularly inspect brazing joints for any cracks or damage that may compromise tool integrity
• Professional Sharpening: Have tips professionally sharpened when cutting edges become dull to maintain precision and performance
• Proper Storage: Store tools in dry, clean environments with protective coatings to prevent corrosion and damage
• Rotation Schedule: Rotate tips in multi-tool systems to ensure even wear patterns and extended service life

Shengao offers professional regrinding services and provides detailed maintenance guides with every purchase.

Yes, we specialize in custom brazed carbide tip manufacturing with extensive capabilities:

• Size Range: Various dimensions available from 1.5mm to 8.0mm thickness with custom diameters to suit specific applications
• Geometry Options: Custom shapes (octagonal, rectangular, circular) and edge preparations for specialized cutting requirements
• Material Grades: Tailored carbide compositions with adjustable cobalt content (3%-30%) to balance hardness and toughness
• Coating Solutions: Custom coatings (TiN, TiCN, DLC) available for enhanced performance in specific operating conditions
• Brazing Alloys: Specialized silver-based brazing materials for superior bonding strength and thermal resistance

Our engineering team can develop prototypes within 7-10 working days. Minimum order quantities start at just 5 units for custom tips.

Our brazed carbide tips serve diverse industrial applications across multiple sectors:

We also serve automotive, aerospace, construction, and general manufacturing industries with specialized cutting solutions.