Alloy Tool Bit Shredder Blades

Premium Alloy Tool Bit Shredder Blades Manufacturer

Our alloy tool bit shredder blades are precision-engineered with high-carbon steel alloys like 9CrSi for superior hardness (HRC 58-62) and exceptional wear resistance in industrial shredding applications. These high-performance blades deliver optimal cutting performance and extended service life when processing soft to medium materials including rubber, fiber, paper, and plastics.

Used in applications including plastic recycling, paper processing, rubber shredding, and fiber material reduction, our alloy tool bit blades offer the perfect balance of hardness and toughness for efficient material processing. We offer customized solutions tailored to specific shredder models and operational requirements, ensuring maximum productivity and cost efficiency for your shredding operations.

Alloy Tool Bit Shredder Blades Design

Wear-Resistant Shredder Blades

Shengao's Wear-Resistant Shredder Blades, engineered with high-strength alloys like Cr12MoV, SKD-11, and 9CrSi for superior hardness (HRC 58-62) and exceptional wear resistance in heavy-duty industrial shredding.

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Alloy Tool Bit Shredder Blades

Shengao's Alloy Tool Bit Shredder Blades, engineered with high-carbon steel alloys like 9CrSi for exceptional hardness (HRC 58-62) and wear resistance.

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Reinforced Shredder Blades

Shengao's Reinforced Shredder Blades, engineered with advanced high-strength alloys and specialized heat treatment for exceptional wear resistance and impact toughness.

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Composite Shredder Blades

Shengao's Composite Shredder Blades, engineered with bimetallic technology combining high-strength steel bases with wear-resistant alloy edges for superior performance in industrial shredding.

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Carbide Inlaid Shredder Knives

Shengao's Carbide Inlaid Shredder Knives, engineered with advanced tungsten carbide inlay technology for superior wear resistance and extended service life in industrial shredding.

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Hardfaced Shredder Blades

Shengao's Hardfaced Shredder Blades, engineered with advanced welding technology for extreme abrasion resistance and extended service life.

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Tungsten Carbide Shredder Blades

Shengao's premium Tungsten Carbide Shredder Blades, engineered for superior wear resistance and longevity in industrial shredding.

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Carbide-Tipped Shredder Blades

Shengao Carbide-Tipped Shredder Blades feature tungsten carbide edges brazed onto high-strength steel bodies, delivering exceptional hardness (HRA 90+) and superior wear resistance.

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Custom Alloy Tool Bit Shredder Blades from Shengao

At Shengao, we specialize in manufacturing high-performance alloy tool bit shredder blades engineered with premium materials like 9CrSi, Cr12MoV, and SKD-11 for superior hardness (HRC 58-62) and exceptional wear resistance in industrial shredding applications.

Our alloy tool bit blades are designed for optimal performance in metal recycling, e-waste processing, tire shredding, and industrial waste management. With strict quality control throughout our manufacturing process—from material selection and CNC machining to grinding and finishing—we ensure every blade delivers 3-5x longer lifespan than standard blades and meets the highest standards of precision and reliability for heavy-duty operations.

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Custom Alloy Tool Bit Shredder Blades for Heavy-Duty Industrial Shredding

Alloy Tool Bit Shredder Blades for Industrial Recycling Applications

Alloy Tool Bit Shredder Blades for Demanding Industrial Applications

Our alloy tool bit shredder blades are engineered with high-carbon steel alloys (9CrSi, Cr12MoV) for superior hardness (HRC 58-62) and exceptional wear resistance in industrial shredding applications. Key application advantages include:

Material Compatibility: Specially formulated high-carbon alloy steels provide optimal cutting performance for soft to medium materials like rubber, textiles, plastics.

Precision Engineering: Computer-controlled grinding ensures consistent edge geometry and tooth configuration for clean.

Custom Solutions: Tailored blade designs available with specific dimensions, hardness levels.

Heat Treatment: Advanced thermal processing enhances hardness and toughness for optimal performance under continuous operation.

Surface Finishes: Specialized treatments and coatings reduce friction, prevent material adhesion, and resist corrosion.

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Shengao Alloy Tool Bit Shredder Blades Key Features

Precision Alloy Tool Bit Shredder Blade Manufacturing

Custom Alloy Tool Bit Shredder Blade Solutions

Shengao alloy tool bit shredder blades are engineered with high-carbon steel alloys (9CrSi, Cr12MoV) for superior hardness (HRC 58-62) and exceptional wear resistance in industrial shredding applications. These blades deliver optimal cutting performance and extended service life when processing soft to medium materials including rubber, fiber, paper, and plastics in recycling operations.

Premium Alloy Materials: We utilize high-carbon alloy steels like 9CrSi and Cr12MoV to ensure exceptional hardness (HRC 58-62) and wear resistance for processing soft to medium materials including rubber, fibers, paper, and plastics.
Precision Engineering: Our blades are manufactured with exacting tolerances and advanced heat treatment processes for consistent performance and optimal cutting precision in demanding recycling applications.
Custom Design Options: We offer tailored blade solutions with custom dimensions, edge geometries, and hardness levels to meet specific shredder model requirements and material characteristics.
Enhanced Wear Resistance: Specialized alloy compositions and heat treatments provide excellent resistance to abrasion and wear, extending blade life in various industrial environments.
Superior Durability: Advanced manufacturing techniques and quality control ensure our blades withstand continuous operation in recycling applications involving rubber, textiles, and plastic materials.
Reduced Maintenance: Designed for multiple sharpening cycles and easy replacement, reducing downtime and operational costs over the blade's extended lifecycle.
Application-Specific Designs: Our blades are optimized for various industries including plastic recycling, paper processing, rubber shredding, and fiber material reduction with extreme wear resistance.

These features make Shengao alloy tool bit shredder blades the optimal choice for recycling professionals seeking maximum wear resistance, reduced operating costs, and superior performance in processing soft to medium materials.

Alloy Tool Bit Shredder Blades FAQ

Find answers to common questions about our premium alloy tool bit shredder blades for industrial shredding applications

What materials are Shengao alloy tool bit shredder blades made from?

Shengao alloy tool bit shredder blades are crafted from premium high-carbon steel alloys to ensure exceptional durability and cutting performance:

9CrSi Alloy Steel: High hardness (HRC 58-62) and excellent wear resistance for processing soft to medium materials like rubber, fiber, and plastics
Cr12MoV Tool Steel: Superior toughness and impact resistance for shredding wood, waste furniture, and high-hardness plastics
SKD-11 Cold Work Die Steel: Strong wear resistance and durability for demanding recycling applications
Specialized Coatings: TiN and DLC coatings available for enhanced wear resistance and reduced friction

Each material undergoes specialized heat treatment to achieve optimal hardness while maintaining toughness for continuous operation in industrial shredding environments.

How do I choose the right alloy tool bit shredder blades for my application?

Selecting the appropriate alloy tool bit shredder blades depends on several key factors:

Material Type: Different materials (rubber, plastics, fibers, paper) require specific alloy compositions and hardness levels
Material Hardness: Softer materials require blades with higher hardness (HRC 58-62) for clean cutting
Production Requirements: Throughput volume and operational hours determine the required durability level
Shredder Compatibility: Blade size and configuration must match your shredder model specifications

Our technical team provides customized recommendations based on your specific material characteristics and operational requirements for maximum productivity and cost efficiency.

What maintenance do alloy tool bit shredder blades require?

Proper maintenance extends blade life and ensures optimal performance:

Regular Cleaning: Remove abrasive residues after each shift to prevent buildup and maintain cutting efficiency
Professional Sharpening: Can be sharpened every 40-80 operational hours to maintain cutting edge sharpness
Proper Storage: Store blades vertically in dry environment with protective coatings to prevent damage
Rotation: Rotate blades in multi-blade systems to ensure even wear distribution

With proper care, alloy tool bit blades typically last 200-500 operational hours. We offer sharpening services and detailed maintenance guides with every purchase.

Can Shengao produce custom-sized alloy tool bit shredder blades?

Yes, we specialize in custom alloy tool bit shredder blade manufacturing:

Custom Dimensions: Various sizes and thicknesses to fit different shredder models
Material Selection: Choose specific alloy grades (9CrSi, Cr12MoV, SKD-11) based on hardness requirements
Tooth Configurations: Custom tooth designs including hooked, straight, or serrated edges
Special Coatings: TiN, TiCN, Diamond-Like Carbon (DLC) coatings for enhanced wear resistance

Our engineering team can develop prototypes within 2-3 weeks. Minimum order quantities start at just 10 units for custom blades.

What industries use Shengao alloy tool bit shredder blades?

Our alloy tool bit shredder blades serve diverse industrial applications:

Plastic Recycling: PET bottles, HDPE containers, plastic films and packaging materials

Rubber Processing: Tire recycling, rubber products and synthetic rubber materials

Paper & Fiber: Cardboard, paper waste, textile fibers and packaging materials

Waste Management: Municipal solid waste, industrial waste and recyclable materials

We also serve the wood processing, packaging, and textile industries with specialized cutting solutions requiring high hardness and wear resistance.