Ma'anshan Sheng Ao Heavy Industry Co., Ltd
Business Type:
Manufacturer/Factory & Trading Company
Main Products:
Cutting Circular Blades, Shredder Blades, Plastic Crusher Knives
Address:
Ma'anshan, Anhui, China
OEM/ODM Service
Sample Available
Secured Trading Service
Average Response Time:
≤0.35h

Premium manufacturer & supplier in China, offering top quality Cutting Circular Blades, Shredder Blades for scrap metal recycling, and Plastic Crusher Knives for plastic recycling machines. Our blades are known for their anti-aging, anti-oxidation properties and extended durability.

Diamond Member
Verified business licenses
Audited Supplier
Inspected by third-party
Supplier Capability Rating
Secured Trading Service
Ma'anshan Sheng Ao Heavy Industry Co., Ltd

Tungsten Carbide Hard Metal Crusher Blades - Long-Lasting Industrial Shredder Blades for Plastic Film

Condition : NewCETransport Package : Wooden CaseCertification : ISO9001:2008ISO9001:2000D2Application : Industrial Process UsageHardness :60HRC-62HRCMaterial : HSSThickness : Customized ThicknessStainless Steel

Industrial-grade Tungsten Carbide Crusher Blades for plastic shredders. High wear resistance, long-lasting sharpness for plastic film, bottles & waste.

SGS Certified
CE Mark
ISO 9001 Certified
C/O
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Product Video Demonstration

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Product Specifications

ShengAo Tungsten Carbide Crusher Blades - Industrial Shredder Blades
Industrial-grade Tungsten Carbide Crusher Blades for Plastic Shredders
High wear resistance, long-lasting sharpness for plastic film, bottles & waste. Designed for heavy-duty recycling applications.
Key Attributes
Brand Name
ShengAo
Type
Shredder Blade
Place of Origin
Anhui, China
Condition
New
Application
Shredder Blade And Knives for Plastic, Rubber, Metal, Waste Recycling
Applicable Industries
Manufacturing Plant, Machinery Repair Shops, Retail
Core Components
Blade Edge
Design & Customization
Design
Adjusted According To Your Requirement
Knife Edge
Adjusted According To Your Requirement
Thickness
Customized Thickness Available
All design aspects can be tailored to meet specific machinery and material requirements.
Quality Assurance
Inspection & Reports
Machinery test report:
Not Available
Video outgoing-inspection:
Provided
Warranty & Support
6
Warranty:
6 Month
WC
Material:
Tungsten Carbide
Lead Time
Production Lead Time Based on Order Quantity
Quantity (sets)Lead Time (days)Status
1 - 50010 daysStandard Production
> 500To be negotiatedBulk Order Schedule
Lead time calculated from order confirmation and deposit receipt.
Customization Options
OptionMin. OrderCustomization Fee
Customized logo100 setsAs requested
Customized packaging100 setsAs requested
Graphic customization100 setsAs requested
Note: Customization options available for bulk orders. Contact for detailed quotation.

Raw Materials & Alloys

Crafted from premium materials for exceptional performance and durability

About Our Tungsten Carbide Crusher Blades

Tungsten carbide crusher blades represent the pinnacle of cutting technology for industrial shredding applications, offering unparalleled wear resistance and longevity. These premium blades are engineered as the ultimate solution for demanding plastic recycling operations where conventional steel blades fail prematurely. Our ShengAo tungsten carbide blades feature advanced carbide-tipped construction that delivers exceptional cutting performance, maintaining razor-sharp edges through extended production runs in the most challenging recycling environments.

Premium Material & Construction

Our crusher blades utilize industrial-grade tungsten carbide cutting edges bonded to premium tool steel bodies through advanced brazing technology. Tungsten carbide offers exceptional hardness (typically 85-92 HRA) and wear resistance that significantly outperforms even the best tool steels. Each blade features a precision-engineered carbide cutting edge that maintains sharpness 8-10 times longer than conventional steel blades. The steel body provides necessary toughness and impact resistance, while the carbide edge delivers unparalleled abrasion resistance. This hybrid construction ensures optimal performance in demanding applications, with every aspect of design, knife edge geometry, and thickness fully customizable according to your specific requirements.

Key Features & Operational Benefits

Tungsten carbide blades deliver transformative operational advantages for industrial recycling operations. The exceptional wear resistance dramatically extends service life, with blades lasting 8-10 times longer than premium steel blades in abrasive applications. This translates to significantly reduced downtime for blade changes and maintenance, maximizing equipment uptime. The blades maintain consistent cutting performance throughout their extended lifespan, ensuring uniform particle size and optimal material flow. With a comprehensive 6-month warranty, these blades offer superior protection for your investment. The fast 10-day lead time for orders up to 500 sets ensures minimal disruption to your operations. These premium blades represent the ultimate solution for operations processing highly abrasive materials or requiring maximum blade longevity.

Application Industries & Materials

These advanced tungsten carbide crusher blades excel in the most demanding recycling applications across multiple industries. They are particularly effective for: Highly Abrasive Plastics (glass-filled materials, mineral-filled compounds, reinforced plastics), Plastic Film Recycling (agricultural film, stretch film, packaging films), PET Bottle Recycling (including contaminated streams), Engineering Plastics (PEEK, PPS, PBT with high filler content), Rubber Recycling (tire rubber, industrial rubber), and Mixed Waste Streams with significant contamination. Key industries served include plastic recycling facilities, manufacturing plants, machinery repair shops, retail operations with recycling systems, and specialized material recovery facilities (MRFs). These blades are ideal for operations where blade replacement costs and downtime are critical concerns.

Customization & Quality Assurance

We specialize in providing fully customized tungsten carbide blade solutions engineered precisely for your equipment and material requirements. Every design aspect can be tailored, including overall blade design, knife edge geometry, thickness, and specific carbide grade selection based on your application. Our commitment to quality is demonstrated through video outgoing-inspection provided with every order, offering visual verification of blade quality and specifications. While machinery test reports are not available for this product line, our advanced manufacturing processes ensure consistent premium quality. We back our products with a 6-month warranty covering the tungsten carbide core component. Standard lead times are exceptionally fast: 10 days for orders of 1-500 sets, with custom scheduling for larger volumes (>500 sets). Customization options including logos, packaging, and graphics are available for orders of 100+ sets.

Top 5 Tungsten Carbide Crusher Blade Manufacturers

Selecting the right manufacturer for tungsten carbide crusher blades is crucial for achieving maximum blade life, minimizing downtime, and ensuring cost-effective operation in abrasive recycling applications. These brands are recognized for their advanced materials expertise, precision engineering, and proven performance in demanding industrial environments.

1

ShengAo

A premier manufacturer specializing in industrial-grade tungsten carbide crusher blades for demanding plastic recycling applications. Their advanced carbide-tipped blades offer exceptional wear resistance and longevity, lasting 8-10 times longer than premium steel blades in abrasive applications. Key advantages include comprehensive full customization of all design aspects, video outgoing-inspection for quality verification, a 6-month warranty on core components, and remarkably fast 10-day lead times for orders up to 500 sets. Recognized for providing premium blade solutions that dramatically reduce downtime and operating costs in industrial plastic recycling and waste processing operations worldwide.

Tungsten Carbide 6-Month Warranty 10-Day Lead Time
2

Kennametal

A global leader in advanced materials and cutting solutions, Kennametal manufactures premium tungsten carbide blades and cutting tools for industrial applications. Their expertise in carbide technology and metallurgical engineering makes them a top choice for highly demanding shredding applications requiring maximum wear resistance.

Global Leader Advanced Materials
3

Sandvik

A Swedish engineering group specializing in advanced materials technology, Sandvik produces high-performance tungsten carbide cutting tools and blades for industrial applications. Their carbide solutions are known for innovative design, consistent quality, and exceptional performance in abrasive environments.

Swedish Engineering Innovative Design
4

Iscar

An Israeli multinational company specializing in precision carbide metalworking tools and cutting solutions. Iscar manufactures high-quality tungsten carbide blades and cutting inserts known for their innovative geometries and reliable performance in demanding industrial applications.

Precision Tools Innovative Geometry
5

Mitsubishi Materials

A Japanese multinational corporation with extensive expertise in advanced materials, including tungsten carbide cutting tools and industrial blades. Mitsubishi Materials produces premium carbide solutions known for exceptional quality, consistency, and performance in demanding applications.

Japanese Quality Advanced Materials

Frequently Asked Questions (FAQs)

Find expert answers to common questions about ShengAo Tungsten Carbide Crusher Blades for industrial plastic recycling and shredding applications requiring maximum wear resistance.

Tungsten carbide blades typically last 8-10 times longer than premium tool steel blades in abrasive plastic recycling applications. In highly abrasive conditions (e.g., glass-filled plastics, mineral-filled compounds), the difference can be even greater—up to 15-20 times longer service life. This extended longevity results from tungsten carbide's exceptional hardness (85-92 HRA vs. 58-62 HRC for tool steel) and superior wear resistance. While the initial investment is higher, the total cost of ownership is often lower due to reduced blade change frequency, less downtime, and consistent performance. For operations processing highly abrasive materials or running continuous shifts, tungsten carbide blades offer the best long-term value in industrial recycling equipment.
While tungsten carbide blades excel in many applications, they are particularly beneficial for: 1) Highly abrasive materials (glass-filled, mineral-filled, or reinforced plastics). 2) Continuous operation with minimal downtime for blade changes. 3) Applications where consistent particle size is critical. 4) Operations with high blade replacement costs (labor, downtime). They may be less cost-effective for: 1) Non-abrasive virgin plastics without fillers. 2) Intermittent operations where blade longevity is less critical. 3) Applications with high impact risk from metal contamination (carbide is more brittle than steel). We recommend tungsten carbide for operations where the extended service life justifies the higher initial investment in industrial shredding equipment.
Our 6-month warranty for tungsten carbide blades covers: 1) Manufacturing defects in the carbide brazing or bonding to the steel body. 2) Material flaws in the tungsten carbide insert (cracks, porosity, abnormal wear). 3) Premature failure due to improper brazing or heat treatment. 4) Significant dimensional errors preventing proper installation. The warranty does not cover normal wear (even though greatly reduced), damage from improper installation/operation, impact damage from metal contamination, or processing of inappropriate materials. Tungsten carbide blades are designed for abrasion resistance, not impact resistance. The warranty provides assurance of manufacturing quality for your investment in premium industrial cutting tools.
Tungsten carbide blades can be sharpened, but the process requires specialized equipment and expertise: 1) Diamond grinding wheels are required (carbide is too hard for conventional abrasive wheels). 2) Precision equipment with adequate cooling to prevent thermal cracking of the carbide. 3) Specialized knowledge to maintain proper geometry and edge preparation. 4) Limited regrinds due to the finite amount of carbide material. Some operations choose to have blades professionally sharpened, while others replace them due to the specialized requirements. For heavily worn or damaged blades, carbide tip replacement may be possible through specialized repair services. We recommend consulting with our technical team about the most cost-effective approach for your specific industrial blade maintenance needs.
Our Video Outgoing-Inspection provides comprehensive visual documentation of your tungsten carbide blades: 1) Visual Quality Assessment: Close examination of carbide tips, brazing quality, and overall construction. 2) Dimensional Verification: Live measurement demonstration of critical dimensions using precision instruments. 3) Edge Quality Inspection: Examination of carbide edge sharpness, geometry consistency, and surface finish. 4) Brazing Integrity Check: Visual inspection of the carbide-to-steel bonding quality. 5) Marking and Identification: Verification of any required markings or identification. 6) Packaging Process: Demonstration of proper packaging for secure shipment. This visual documentation provides assurance of quality and specifications for your premium industrial blade purchase, even without traditional machinery test reports.
Our 10-day lead time for orders up to 500 sets represents an exceptionally fast turnaround for premium tungsten carbide blades: 1) Material Readiness: We maintain strategic inventories of tungsten carbide blanks and premium steel. 2) Efficient Processing: Streamlined manufacturing flow for carbide brazing and precision grinding. 3) Advanced Equipment: State-of-the-art CNC and grinding machines optimized for carbide processing. 4) Quality Integration: Inspection processes integrated into production rather than separate stages. 5) Logistics Preparedness: Packaging and shipping preparations integrated into the timeline. This accelerated schedule minimizes downtime for operations requiring premium blade replacements. The timeline starts from order confirmation and deposit receipt. For orders exceeding 500 sets, we create custom production schedules to ensure optimal efficiency for industrial blade procurement.
We offer extensive customization options for tungsten carbide blades: 1) Full Design Customization: Every aspect of blade design adjusted to your specific requirements. 2) Knife Edge Geometry: Custom cutting angles, edge preparations, and carbide tip configurations. 3) Thickness Variations: Customized blade thickness optimized for your application. 4) Carbide Grade Selection: Different carbide compositions for specific wear/impact balance. 5) Branding Options: Custom logos, graphics, and markings (minimum 100 sets). 6) Packaging Solutions: Customized packaging for branding or specific handling requirements. 7) Special Finishes: Surface treatments or coatings for specific applications. All customization is supported by our engineering team to ensure optimal performance for your industrial recycling equipment.
Proper handling and installation are crucial for tungsten carbide blades: Handling: 1) Always handle blades with clean gloves to prevent contamination. 2) Store blades separately with protective coverings on cutting edges. 3) Avoid dropping or impacting carbide edges (carbide is hard but brittle). Installation: 1) Clean all mounting surfaces thoroughly before installation. 2) Follow manufacturer torque specifications precisely—overtightening can crack carbide. 3) Ensure proper blade-to-counter blade clearance (typically 0.1-0.2mm for carbide). 4) Check rotor balance after installation. 5) Implement effective metal detection to prevent impact damage during operation. 6) Follow proper run-in procedures for new blades. Proper handling maximizes the exceptional service life potential of tungsten carbide cutting tools in industrial applications.

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