Features of Serrated Blades & Tungsten Carbide Cutters
- Mixed serration technology combining larger and smaller teeth for enhanced cutting efficiency in tough materials
- Premium tungsten carbide construction with hardness ≥92 HRA for exceptional wear resistance
- Customizable designs with thickness tolerance of ±0.001mm and surface roughness of Ra 0.1μm
- Advanced vacuum heat treatment and precision grinding for optimal edge retention
- Specialized tooth geometry for clean, burr-free cutting on various film materials
- Blue nano coating available for reduced friction and minimized heat buildup during operation
- Compatible with automatic slitting machines, rotary cutters, and high-speed guillotines
- Multiple configuration options including straight, circular, toothed, and serrated shapes
Benefits of Our Cutting Solutions
- Extended operational life 3-5x longer than standard HSS blades due to superior wear resistance
- High-precision cutting quality with smooth finishes on various materials including films and papers
- Reduced downtime with enhanced durability in high-intensity work environments
- Cost-effective solution with long-term savings through reduced replacement frequency
- Versatile compatibility with various industrial machinery and material types
- Minimal maintenance requirements with easy installation and precision mounting
- Technical support and customization services available for specific application needs
- Optimized cutting speeds of 20-50 m/min for films and 10-30 m/min for thick materials
Comparing Our Blade Series for Different Applications
Blade Type | Primary Material | Hardness | Best For | Life Expectancy |
---|---|---|---|---|
Standard Serrated Blades | High Speed Steel | 48-52 HRC | General purpose cutting, light-duty applications | 6-12 months |
Professional Toothed Cutters | Tool Steel | 56-60 HRC | Medium-duty film cutting, packaging materials | 12-18 months |
Premium Tungsten Carbide Cutters | Tungsten Carbide | 85-92 HRA | BOPP/CPP films, abrasive materials, high-precision tasks | 24-36 months |
Nano-Coated Premium Series | Tungsten Carbide with Nano Coating | ≥92 HRA | High-heat environments, extreme conditions | 36+ months |
Industrial Applications
- Packaging Industry - Precision slitting of BOPP, CPP, PET films and packaging materials with clean edges
- Printing Industry - High-precision cutting of printing films and substrates for quality reproduction
- Electronics Manufacturing - Clean cutting of electronic component films and delicate materials
- Plastic Processing - Granulator blades and shredder blades for plastic waste processing
- Paper Conversion - Slitter blades and cutter blades for paper industry applications
- Medical Devices - Precision cutting of thin film materials for medical device manufacturing
- Tobacco Processing - Specialized cutters for cigarette filter cutting and tobacco industry applications
- Textile Manufacturing - Precision cutting blades for fabric, fibers, and non-woven materials