Pro Cutting Blades

Tungsten Carbide Circular Blades offer exceptional performance for demanding cutting applications:

• High Wear Resistance: Ideal for cutting abrasive materials like metals, composites, and reinforced plastics .
• Excellent Toughness: Withstands high-impact cutting without chipping or breaking .
• Thermal & Chemical Stability: Maintains performance in high-temperature environments and resists corrosion .
• Long Service Life: Lasts significantly longer than standard blades, reducing downtime and replacement costs .

These blades are engineered with a cemented carbide structure, providing a hardness of HRA 81.5-95 and flexural strength of 2800-4200 MPa .

Alloy-Tipped Shredder Blades are specifically engineered for the extreme conditions of recycling operations:

• Durable Materials: Commonly made from alloy tool steel D2/1.2379/SKD11 or ASP, with hardness options of 56-63 HRC.
• Enhanced Wear Resistance: Designed to shred tough materials like plastic, rubber, metal, and waste without rapid dulling.
• Specialized Tooth Designs: Features claw, disc, or tooth structures to efficiently tear, shear, and crush materials.
• Customizable Geometry: Available in various sizes (e.g., 34x34mm with M12 screw holes) and configurations to match specific shredders.

Their robust construction allows them to handle high-impact forces and abrasive materials common in recycling environments.

Proper maintenance is crucial for Guillotine Blades to ensure clean cuts and long service life:

• Regular Sharpening: Inspect blades every 12 months and sharpen as needed. Carbide blades can last up to 12,000 cuts before resharpening.
• Clean Cuts: Watch for signs of dullness, such as increased cutting effort, less clean cuts, or burn marks on materials.
• Proper Alignment: Ensure the blade and cutting surface are correctly aligned to avoid uneven wear.
• Rust Prevention: Apply anti-corrosion oils during storage, especially in humid environments.

Blades like the Hydraulic SKD11 Guillotine Shear Blade offer high hardness (95 HRC) and can shear conventional materials for 9,000–15,000 tons before sharpening.

Selecting the appropriate blade depends on several critical factors:

1. Material to Cut: Consider hardness, abrasiveness, and thickness. For example, tungsten carbide is ideal for abrasive materials, while HSS suits less abrasive tasks.
2. Blade Material: Options include carbon steel (cost-effective), stainless steel (corrosion-resistant), HSS (high-speed heat resistance), and tungsten carbide (max wear resistance).
3. Edge Geometry: Choose bevel types (single, double, triple) based on need for sharpness vs. durability. Triple-bevel blades are sharpest but more fragile.
4. Coating Requirements: Coatings like TiN (titanium nitride) enhance hardness and wear resistance, while Teflon reduces friction and prevents material sticking.
5. Machine Compatibility: Ensure the blade's size, mounting mechanism, and speed rating match your machinery.

Consulting with a knowledgeable supplier can help you balance these factors for optimal performance and cost-efficiency.

Maximize blade lifespan and performance with these essential maintenance steps:

• Daily Cleaning: Remove adhesive residues and debris with mild solvents to prevent buildup.
• Weekly Inspections: Use magnifiers to check for micro-chips, edge dullness, or corrosion.
• Proper Storage: Store in a dry environment, using oil paper and wooden boxes to prevent moisture and rust.
• Professional Regrinding: Schedule regrinding after 20-30 operating hours to restore sharpness. Proper maintenance can reduce replacement costs by 40% and downtime by 60%.
• Rust Prevention: Apply anti-corrosion oils during storage, especially in humid conditions.

Following these practices ensures consistent cut quality, reduces operational costs, and extends blade life significantly.

Yes, we specialize in providing custom-engineered blade solutions tailored to unique applications:

• Precision & Fit: Blades tailored to exact dimensions (e.g., length: 5mm–2500mm, thickness: 0.5–300mm) for perfect machinery compatibility.
• Material Superiority: Options include specialized materials like tungsten carbide inlays, H13K steel, or diamond-bonded edges for enhanced wear resistance.
• Performance Optimization: Custom geometry (serrated, scalloped, straight-edge) to reduce friction, energy use, and material waste.
• Coating Options: Apply coatings like Ceramic, Titanium Nitride (TiN), or Zero-Friction to prolong life and improve performance.

Custom blades often outperform standard options, offering longer service life (up to 2x standard blades) and lower operational costs through fewer replacements.

Our industrial blades serve a wide range of sectors due to their versatility and precision:

We provide tailored solutions for each industry's specific cutting challenges.