Features of Brazed Carbide Tips & Quick-Change Slitter Assembly
- Carbide tips made from premium YG6/YT5 materials with 90+ HRA hardness for exceptional wear resistance
- Advanced brazing technology ensures strong bonding between carbide tip and steel body (40Cr/42CrMo) with 40-44HRC hardness
- Quick-change mechanism allows blade replacement in under 5 minutes without disassembling tooling
- Precision-engineered slitter blades with automatic tension control for consistent cutting performance
- Multiple carbide tip types available (A, B, C, D series) for different applications and materials
- Compatible with Wirtgen, Cat, Dynapac and other major equipment brands
- Wear plates designed to absorb significant wear load and extend tool life
- Customizable dimensions and specifications according to application requirements
Benefits of Our Carbide Tips & Slitter Assembly
- Reduced machine downtime with quick-change blade assembly - up to 70% faster blade replacement
- Extended service life with premium carbide materials lasting 2-3x longer than standard tools
- Superior cutting precision improves product quality and reduces material waste
- Cost-effective solution with long-term savings on replacement parts and maintenance
- Versatile compatibility with various packaging materials including film, foil, and laminates
- Enhanced operator safety with secure locking mechanisms and ergonomic design
- Technical support and customization services available for specific application needs
- Increased production efficiency with high-speed slitting capability up to 500m/min
Comparing Carbide Tip Grades & Performance
| Grade Type | Hardness (HRA) | Transverse Rupture Strength (MPa) | Best Application | Service Life |
|---|---|---|---|---|
| YM3 (K05) | 92 HRA | 1400 | Finishing of cast iron and nonferrous metals | 6-9 months |
| YT15 (P10) | 91.5 HRA | 1600 | Finishing/semi-finishing of steel and cast steel | 8-12 months |
| YT5 (P30) | 90.5 HRA | 2200 | Heavy-duty rough turning of steel and cast steel | 12-18 months |
| YG6 Premium | 91.5 HRA | 1900 | Roughing of cast iron and light alloys | 18-24 months |
Industrial Applications
- Flexible Packaging Lines - Quick-change slitter blades for film, foil, and laminate processing at high speeds
- Road Construction - Milling bits for asphalt and concrete road surface processing with Wirtgen-compatible specifications
- Metal Machining - Brazed carbide tips for turning, milling, and threading operations on steel, stainless steel, and cast iron
- Plastic Processing - Precision slitting blades for BOPP, PVC, LDPE, PET and other plastic films
- Woodworking Industry - Carbide-tipped tools for cutting, planning, and milling operations on wood materials
- Paper Converting - High-precision slitter blades for paper, labels, and adhesive materials
- Rubber Industry - Custom carbide tools for cutting and processing various rubber materials
- Textile Manufacturing - Specialized blades for cutting fabrics and synthetic materials
