Technical Features of Replaceable Tip Blades & Crusher Knives
- Precision-engineered blade geometry for optimal cutting efficiency and material flow
- Multiple blade configurations including straight, angled, curved, and serrated designs for different applications
- Advanced material composition using SKD11, D2, and 9CrSi alloy steels for exceptional durability
- High hardness ratings of HRC 58-62 for superior wear resistance in abrasive conditions
- Customizable dimensions, angles, and tooth profiles for specific material processing requirements
- Precision mounting structures with clear tolerance specifications for perfect machine compatibility
- Optimized blade angles (20-60 degrees) for different materials from soft plastics to rigid polymers
- Interchangeable tip systems allowing easy replacement without full blade changeout
Performance Benefits of Precision Blades
- Extended operational life with 300-500 hours between sharpening cycles under normal conditions
- Consistent particle size output for improved recycling quality and downstream processing
- Reduced energy consumption due to optimized cutting geometry requiring less force
- Minimized machine vibration through dynamic balancing for smoother operation
- Quick blade replacement systems reducing downtime during maintenance procedures
- Cost-effective solution through reduced replacement frequency and maintenance costs
- Versatile compatibility with various crusher models and manufacturing applications
- Technical support for blade selection, installation, and maintenance optimization
Comparison of Industrial Crusher Blade Series
| Blade Series | Primary Material | Hardness (HRC) | Best Application | Service Life |
|---|---|---|---|---|
| Standard Replaceable Tip | High-Carbon Steel | 55-58 HRC | General-purpose plastic, light-duty applications | 6-9 months |
| Professional Grade | 9CrSi, 6CrW2Si | 58-60 HRC | Rigid plastics, medium-duty recycling | 12-15 months |
| Premium Precision | SKD11, D2 Tool Steel | 60-62 HRC | Heavy-duty recycling, abrasive materials | 18-24 months |
| Specialized Extreme | Tungsten Carbide Coated | 62+ HRC | Highly abrasive materials, continuous operation | 24-36 months |
Industrial Applications & Material Compatibility
- Plastic Pelletizing - Precision crusher blades for virgin plastic granulation and injection molding regrind
- Recycled Plastic Production - Heavy-duty blades for post-consumer PET bottles, HDPE containers, and PVC processing
- Film & Bag Recycling - Specialized blade designs for PE films and PP woven bags without jamming
- Industrial Scrap Processing - Replaceable tip blades for manufacturing scrap and off-specification items
- Multi-Material Shredding - Universal blades for plastic, rubber, wood, and leather materials
- Precision Chamfering - Replaceable tip tools for drilling machines with 30°, 45°, and 60° angles
- Woodworking & Carpentry - Japanese-style replaceable blades for precision cutting and crosscut applications
- Custom Machinery - OEM/ODM blade services for specialized equipment and unique processing needs
