Technical Features of Precision Carbide Blades
- Fine-grain tungsten carbide composition (WC hard phase with Co binder) for optimal hardness
- 3-hole mounting design (Φ9-Φ12mm) ensures secure fixation and vibration-free operation at 2,000+ RPM
- Surface finish requirement: Ra0.04 with parallelism within 0.005mm for precision cutting
- Excellent wear, abrasion, and corrosion resistance for longer service life
- Thermal and ultrasonic cutting variants available for synthetic fabrics and specialty materials
- Dynamic balance optimization prevents blade breakage during high-speed operation
- Customizable geometries (CAD/CAM designs) for unique pattern cutting requirements
- Available in standard sizes from φ200mm to φ300mm outer diameter
Performance Benefits
- 40% reduction in material waste through precise cutting and minimal kerf
- 50% fewer blade changes due to extended service life (3x longer than standard blades)
- 30% faster production speed with high-speed compatibility (1,500-2,000 RPM)
- Elimination of burrs and dents on corrugated boards and delicate materials
- 20% lower operational costs through reduced maintenance and downtime
- Anti-stick coatings (PTFE/ceramic) prevent fabric residue buildup
- Compatible with high-speed automated systems
- Micro-serrated edges available for slippery fabrics like silk and spandex
Carbide Blade Series Comparison
| Blade Series | Primary Material | Hardness | Best For | Mounting Holes |
|---|---|---|---|---|
| Standard Corrugated | YG8 Tungsten Carbide | 90-92 HRA | 7-ply corrugated paper, cardboard | 3-8 holes (Φ11mm) |
| Precision Industrial | Fine-grain TC | 91.4-94 HRA | Silicon wafer metals, thin metal sheets | 3-hole flat steel design |
| Textile & Leather | TC with anti-stick coating | 89-92 HRA | Fabric, synthetic textiles, leather | Custom configurations |
| High-Temperature Alloy | Ultra-fine carbide grains | 92-94 HRA | Nickel-based alloys, stainless steel | 6 holes (Φ12mm) |
Industrial Applications
- Corrugated Paper Processing - Clean cutting of 7-ply corrugated board with burr-free edges
- Textile Manufacturing - Slitting, cross-cutting, and die-cutting for fabrics and synthetic materials
- Leather Goods Production - Precision trimming and skiving for luxury leather products
- Metal Sheet Cutting - High-precision longitudinal cutting of silicon-based metal sheets
- Packaging Industry - Custom die-cutting for complex shapes and patterns
- Automotive Textiles - Thermal cutting knives for synthetic fabric components
- Footwear Manufacturing - Pattern cutting for shoe components and soles
- Technical Textiles - Precision punching and perforation for specialized materials
