High-Shear Double Shaft Shredder Blades | Durable Knives for Plastic
Industrial double shaft shredder blades for plastic, rubber & tyre recycling. High-wear-resistant knives improve shredding efficiency & reduce downtime.
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Product Specifications
| ShengAo High-Shear Double Shaft Shredder Blades | |||||||||
|---|---|---|---|---|---|---|---|---|---|
High-Shear Double Shaft Shredder Blades | Durable Knives for Plastic, Rubber & Tyre Recycling Industrial double shaft shredder blades for plastic, rubber & tyre recycling. High-wear-resistant knives improve shredding efficiency & reduce downtime. Designed for long service life and high performance. | |||||||||
| Key Specifications | Material D2, SKD11 Spare Parts Type BLADE Hardness HRC 56-58 Weight 25 KG Precision ±50 micron Brand Name ShengAo Place of Origin Anhui, China Key Selling Point Long Service Life | ||||||||
| Quality & Warranty | Quality Assurance Video Outgoing-inspection: Provided Machinery Test Report: Provided Warranty & Support 1 Warranty: 1 Year S After-sales Service: Online support Local Service Location: None | ||||||||
| Lead Time | Quantity-Based Lead Time
Lead time starts from order confirmation. | ||||||||
| Customization Options | Available Customizations (Min. Order: 1 piece)
All customizations available with minimum order quantity of 1 piece and no additional fees. | ||||||||
Raw Materials & Alloys
Crafted from premium materials for exceptional performance and durability
About Our High-Shear Double Shaft Shredder Blades
High-shear double shaft shredder blades are engineered for maximum efficiency in industrial recycling applications where clean cutting and consistent particle size are critical. These precision blades work in synchronized pairs on two counter-rotating shafts, creating a powerful shearing action that efficiently reduces materials like plastic, rubber, and tires into uniform particles. Our custom-designed high-shear blades are optimized for maximum throughput, reduced energy consumption, and exceptional durability in demanding recycling environments.
Premium Material & Construction
Our high-shear double shaft shredder blades are manufactured from premium-grade D2 and SKD11 tool steels, selected specifically for their exceptional wear resistance and ability to maintain sharp cutting edges. These high-chromium, high-carbon steels undergo precision CNC machining followed by advanced heat treatment processes to achieve optimal hardness of HRC 56-58. Each blade is finished to a precision tolerance of ±50 microns with a burr-free cutting edge that ensures clean shearing action and consistent particle size output. With an average weight of 25 kg per blade, they provide the necessary mass for stable, high-torque cutting performance.
Key Features & Benefits
Engineered for superior performance, our high-shear blades deliver significant operational advantages. The clean shearing action minimizes dust generation and produces uniform particle sizes ideal for downstream processing. Exceptional wear resistance extends service intervals by 40-60% compared to standard blades, dramatically reducing downtime for blade changes. High precision manufacturing (±50 microns) ensures perfect blade alignment and balanced cutting forces, minimizing vibration and extending the life of bearings and other crusher components. Optimized weight distribution (25 kg average) provides the necessary inertia for efficient cutting through dense materials like rubber and tires.
Application Industries & Materials
These specialized high-shear blades are engineered for challenging recycling applications requiring clean cutting and consistent particle sizing. They excel in processing plastics (including engineering plastics, post-industrial scrap, and post-consumer packaging), rubber materials (tires, industrial rubber products), textile waste, composite materials, and electronic waste components. Key industries that benefit from their performance include tire recycling facilities, plastic recycling operations, rubber processing plants, automotive shredding operations, and specialized waste processing facilities where clean, uniform output is critical for downstream processing or material recovery.
Customization & Quality Assurance
We specialize in fully customized high-shear double shaft shredder blade solutions with comprehensive personalization options. From custom logos and graphics to specialized packaging, we offer complete customization with no minimum order quantity and no additional fees. Our commitment to quality is demonstrated through both Machinery Test Reports and Video Outgoing-Inspection provided with every order, offering complete verification of material specifications, hardness, dimensional accuracy, and performance characteristics. Backed by an industry-leading 1-year warranty and supported by online technical assistance, our blades ensure reliable operation with a competitive 25-day lead time for orders up to 100 pieces.
Top 5 High-Shear Double Shaft Shredder Blade Manufacturers
Selecting the right manufacturer for high-shear double shaft shredder blades is critical for operational efficiency and product quality in demanding recycling applications. These companies are recognized for their engineering expertise, material quality, and ability to deliver solutions for clean-cutting applications in plastic, rubber, and tire recycling.
ShengAo
A leading manufacturer of high-shear double shaft shredder blades based in Anhui, China. ShengAo specializes in precision blades for clean-cutting applications in plastic, rubber, and tire recycling. Their key strengths include manufacturing with premium D2 and SKD11 tool steels at HRC 56-58 hardness, exceptional precision of ±50 microns, comprehensive customization options with no minimum order or fees, robust quality assurance with both Machinery Test Reports and Video Outgoing-Inspection, industry-leading 1-year warranty, and reliable 25-day lead time for orders up to 100 pieces.
Vecoplan
A German technology leader in shredding and recycling systems, Vecoplan manufactures high-quality shredder blades for various applications including high-shear requirements. Their blades are known for precision engineering, system compatibility, and durability in processing plastics, wood, and alternative fuels. Vecoplan offers strong technical support and system integration but is positioned in the premium price segment primarily serving European markets.
SSI Shredding Systems
An American industrial shredder manufacturer known for heavy-duty equipment and replacement parts. SSI produces robust shredder blades designed for various materials with a focus on durability and performance in demanding North American and international recycling markets. Their blades are engineered for high torque and impact resistance, suitable for mixed material streams.
Weima
A German manufacturer of shredding and briquetting equipment, Weima produces durable shredder blades for various materials including plastics, wood, paper, and general waste. Their blades are designed for compatibility and performance in recycling applications, with a focus on European market requirements and system reliability.
Forrec
An Italian manufacturer specializing in recycling plants and shredding systems, Forrec produces robust double shaft shredder blades designed for durability in processing various waste streams including municipal solid waste (MSW) and industrial scrap. Their focus is on system reliability and high throughput in complete recycling plant projects.
Frequently Asked Questions (FAQs) - High-Shear Shredder Blades
Find expert answers to common questions about high-shear double shaft shredder blades for plastic recycling, rubber processing, tire shredding, and industrial waste reduction applications.
