Customized OEM Plastic Crusher Blades For Long Strips Efficient Crushing And Recycling Of Film Tires Scrap Metal

Customized OEM plastic crusher blades for long strips, film, tires, and scrap metal. Optimized for efficient crushing and recycling. Tailored solutions for high-volume processing.

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ShengAo Customized Plastic Crusher Blades

Customized OEM Plastic Crusher Blades For Long Strips, Film, Tires, And Scrap Metal

Optimized for efficient crushing and recycling. Tailored solutions for high-volume processing of long strips, film, tires, and scrap metal.

Key Attributes

Machinery Test Report

Provided

Core Components

Blade

Type

Cutting Blade

Size

Custom knives

Video Outgoing-Inspection

Provided

Warranty

1.5 Year

Place of Origin

Anhui, China

Selling Units

Single item

Product Parameters

Product Name

Plastic crusher blade

Material

Customized

Application

Cutter blade

Brand Name

ShengAo

Hardness

HRC 58-62

Service

OEM ODM Customized

Packing

Wooden Case

Lead Time

Production Time Based on Order Quantity

Quantity (sets)	Lead Time (days)	Status
1 - 10	15 days	Standard
> 10	To be negotiated	Bulk Order

Lead time starts from order confirmation and deposit received. Customized specifications may affect production time.

Raw Materials & Alloys

Crafted from premium materials for exceptional performance and durability

Alloy Structural Steel Blades

Hot Work Die Steel Blades

Blade Restoration Solutions

Wear-Resistant Steel Blades

YG8 Tungsten Carbide

Cold Work Die Steel Blades

Alloy Tool Steel Blades

About Our Customized Plastic Crusher Blades

Our customized plastic crusher blades represent the pinnacle of engineered cutting solutions for industrial recycling challenges. Each blade is meticulously crafted to serve as the core cutting component in crushers and shredders, designed to tackle the unique demands of processing long strips, films, tires, and scrap metal. As a fully customizable OEM solution, these blades are not just parts but optimized systems engineered for maximum performance, durability, and efficiency in high-volume material reduction and recycling operations.

Premium Material & Construction

At the heart of our blades is a commitment to superior metallurgy. We utilize customized, high-performance tool steels tailored to the specific application—be it the abrasion resistance needed for tires or the toughness for scrap metal. Each blade undergoes a precision heat treatment process to achieve a critical hardness of HRC 58-62, ensuring an optimal balance between edge sharpness retention and resistance to chipping or deformation. This material excellence, combined with advanced manufacturing techniques, results in a high-precision cutting edge designed for clean cuts and smooth operation under the most demanding conditions.

Key Features & Operational Benefits

Engineered for exceptional performance, our blades deliver tangible benefits that impact your bottom line. The primary advantage is custom-engineered efficiency. Each blade is designed with geometry optimized for its target material, whether it's the hook angle for grabbing long plastic strips or the edge strength for shearing metal. This leads to higher throughput, more consistent particle size, and significantly reduced energy consumption. Combined with their wear-resistant properties, these features minimize unplanned downtime for blade changes and maintenance, ensuring your recycling line operates at peak productivity with a lower total cost of operation.

Application Industries & Materials

The versatility of our customized blades makes them indispensable across a broad spectrum of recycling and manufacturing sectors. They are specifically engineered to excel in processing challenging materials such as post-industrial plastic film, agricultural silage wrap, long plastic purgings and strips, whole passenger and truck tires (including steel-belted), and various grades of non-ferrous scrap metal. Key industries that rely on this performance include plastic film recycling plants, tire-derived fuel (TDF) production facilities, wire and cable recovery operations, automotive shredder residue (ASR) processing, and advanced material recovery facilities (MRFs). This breadth of application ensures we have a tailored blade solution for virtually any size-reduction challenge.

Customization & Comprehensive Quality Assurance

We don't just sell blades; we provide engineered cutting solutions. Our core service is full OEM, ODM, and customized manufacturing. We work directly with you to understand your machine model, material stream, and production goals, then design and manufacture blades that are a perfect fit—often outperforming original specifications. Our commitment to quality is unwavering and transparent. Every order is backed by a 1.5-year warranty and supported with official machinery test reports and detailed video outgoing-inspection footage, giving you complete confidence before shipment. Each blade set is securely packed in robust wooden cases, ensuring they arrive at your facility in perfect condition, ready for installation and immediate performance.

Top 5 Custom Plastic Crusher Blade Manufacturers

Choosing the right partner for custom crusher blades is critical for optimizing your recycling process. These manufacturers stand out for their engineering expertise, material knowledge, and ability to deliver durable, application-specific solutions.

ShengAo

A premier specialist in fully customized plastic crusher and shredder blades. ShengAo excels in providing OEM/ODM solutions tailored for difficult materials like long plastic strips, film, tires, and scrap metal. Their blades are crafted from application-specific tool steels, heat-treated to HRC 58-62, and backed by a solid 1.5-year warranty. They distinguish themselves with comprehensive quality assurance, providing machinery test reports and video outgoing-inspections for every order. With a standard 15-day lead time for small batches and expert engineering support, they are a reliable global partner for bespoke cutting solutions.

Full Customization HRC 58-62 1.5-Year Warranty

Vecoplan

The German engineering leader offers high-precision, customizable blades for their extensive range of shredders and granulators. Vecoplan focuses on innovative cutting geometries and materials to handle specific challenges like film, fibers, and bulky waste. Their strength lies in integrating blade design with machine technology for optimal system performance, offering tailored solutions primarily for their own equipment but also providing expertise for compatible systems.

System Integration Innovative Geometry

Genox

A major global player in plastic recycling equipment, Genox manufactures robust crushers and granulators along with customized blades. They offer tailored blade solutions designed to work seamlessly with their machines, particularly for challenging applications like post-consumer film, rigid containers, and e-waste plastics. Genox provides good technical support and replacement parts for their systems worldwide.

Global Support E-Waste Focus

Rapid Granulator

Known for high-quality granulation technology, Rapid offers precision-engineered knives and rotors for their equipment. They provide customized blade sets optimized for different plastic types and forms, from purgings to pipes. Their approach emphasizes producing clean, consistent regrind with low energy consumption and offer reliable aftermarket support for blade replacement and sharpening.

Clean Regrind Low Energy Design

ZERMA

A German manufacturer with a comprehensive range of size-reduction equipment. ZERMA supplies customized blades for their shredders and grinders, with solutions for tough applications like plastic lumps, pipes, and profiles. They focus on durability and offer various blade materials and configurations to match specific processing needs, backed by their engineering expertise.

Tough Applications Durability Focus

Frequently Asked Questions (FAQs)

Find expert answers to common questions about Customized OEM Plastic Crusher Blades for long strips, film, tires, and scrap metal.

Fully customized means we engineer and manufacture the plastic crusher blade from scratch to match your exact requirements. This goes beyond simple sizing. It includes: Custom Material Selection: Choosing the specific tool steel alloy (like a special grade for tire wire or a tough grade for metal) based on your feedstock. Custom Geometry: Designing the blade's shape, edge angle, hook, and thickness to optimize grabbing, cutting, and throughput for materials like long strips or film. Custom Hardness & Heat Treatment: Tailoring the heat treatment process to achieve the precise balance of hardness (HRC 58-62) and toughness for your application. Custom Mounting: Engineering the bolt holes, slots, or other features to ensure a perfect fit in your specific crusher or shredder model. This ensures maximum performance and lifespan for your unique operation.

Material selection is a critical engineering decision based on the dominant wear mechanism. For plastic film and long strips, the primary challenge is often abrasion from contaminants (sand, dirt) and potential material wrapping. We recommend steels with high wear resistance and a polished surface to reduce friction and sticking. For tire shredding, the enemy is the highly abrasive steel cord and bead wire. Here, we select ultra-wear-resistant tool steels, often with high carbide content, and apply specialized heat treatments to maintain an edge against the wire. For scrap metal (like aluminum or light gauge steel), impact toughness is key to prevent chipping. We choose tougher, more shock-resistant steel grades. Our engineers analyze your material sample or description to specify the optimal alloy.

A 1.5-year warranty on customized industrial blades is a significant mark of confidence and quality. It protects you against defects in material and workmanship under normal operating conditions. For you, it means: Reduced Financial Risk: Investment in custom tooling is protected. Assurance of Quality: We stand behind our engineering and metallurgy, ensuring the blades are built to last. Operational Peace of Mind: It minimizes worry about premature failure disrupting your recycling or scrap processing line. This warranty is possible because our customization process is precise—we build the blade correctly for the job from the start, using high-quality materials and controlled processes, resulting in a inherently more reliable product.

Absolutely. This is a core strength of our OEM and custom blade service. We specialize in reverse engineering and manufacturing replacement blades for legacy or obsolete equipment. Send us the old blade (even if worn or broken), detailed drawings, or precise measurements. Our engineering team can analyze it, replicate all critical dimensions and features, and often improve upon the original material or heat treatment. This service breathes new life into older machines, extends their operational lifespan, and can significantly improve performance over the original part, all while saving you from the high cost and delay of sourcing discontinued OEM parts.

To provide an accurate quote and engineering proposal, please provide as much of the following as possible: 1) Machine Information: Make, model, and type of crusher/shredder. 2) Material Details: Description of what you are processing (e.g., "HDPE film with 5% dirt contamination," "passenger car tires," "aluminum turnings"). Samples are very helpful. 3) Blade Specifications: Technical drawings, CAD files, OEM part numbers, or the old blade itself for measurement. 4) Performance Goals: Desired throughput, particle size, or any current performance issues. 5) Quantity Required: Number of blade sets or individual knives. The more information you provide, the more accurately we can design a solution that optimizes cost, performance, and longevity for your specific plastic or metal recycling needs.

Our video outgoing-inspection is a key quality checkpoint for custom plastic crusher blades. Once your order is complete and before packing, we create a custom video that includes: Order Verification: Showing your order number and the complete batch of blades. Dimensional Accuracy Check: Using precision gauges to measure critical custom dimensions against your supplied drawings or specs. Hardness Verification: Conducting a spot hardness test with a calibrated durometer to confirm the HRC 58-62 range. Visual Quality Inspection: Close-up shots of the cutting edges, surfaces, and any custom features to check for finish and defects. Final Packaging: Showing the blades being securely placed and sealed in the wooden export case. This video is sent to you for approval before shipment, ensuring complete transparency and confidence.

Our efficient 15-day lead time for 1-10 sets is achievable due to a streamlined, dedicated process for custom orders: Advanced Planning: Once design is finalized, materials are pre-allocated from our stock of various tool steel grades. Dedicated CNC Machining: Small batches are prioritized on our flexible CNC centers capable of rapid reprogramming for custom geometries. Optimized Heat Treatment: We utilize batch heat treatment processes that can accommodate custom runs without waiting for large furnace loads. Integrated Quality Control: Inspection is conducted in parallel with production stages. This agile manufacturing approach, combined with our experience in custom blade fabrication, allows us to deliver high-quality, made-to-order solutions quickly, minimizing your equipment downtime.

Yes, designing for mixed or contaminated waste streams is a common challenge we address. For a stream like plastic film with occasional metal (e.g., bottle caps, clips), we would engineer a blade that prioritizes toughness and impact resistance to handle the unexpected metal without chipping, while still maintaining good wear resistance for the abrasive plastic. This might involve selecting a specially formulated tool steel and applying a heat treatment that yields a slightly lower hardness (towards the 58 HRC end of our range) but higher toughness. The blade geometry might also be adjusted to be more robust. The key is understanding the frequency and nature of the contamination to strike the right balance between durability for contaminants and efficiency for the primary material.

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Customized OEM Plastic Crusher Blades For Long Strips Efficient Crushing And Recycling Of Film Tires Scrap Metal

Product Video Demonstration

Product Specifications