Blade Materials Classification

Blade Materials Classification: Expert Guide to Industrial Performance

Shengao's precision circular blades utilize advanced material classifications to deliver burr-free cutting across metals, plastics, films, and food-grade materials. Our ISO-certified solutions ensure consistent performance through optimized hardness, thermal stability, and wear resistance tailored to your specific production requirements.

Select from our specialized material categories:

Tool Steels (W18Cr4V, 95W18Cr4V): Enhanced carbide distribution for superior edge retention in high-temperature applications like metal shearing
High-Speed Steels (M42, Co5Si): Cobalt-enhanced microstructure for 3-5× longer tool life during continuous plastic film cutting
Tungsten Carbide (WC-Co): Ultra-hard composite material (HRA 85-90) ideal for abrasive polymer films and precision die-cutting
DLC Coated Blades: Diamond-like carbon coating reduces friction by 40% while maintaining sharpness through 10,000+ cutting cycles

Our engineering team provides ±0.03mm dimensional precision through CNC grinding and advanced heat treatment processes. Applications span from aerospace alloy shearing to pharmaceutical packaging sealing, with custom configurations including:

Segmented tooth patterns for controlled material separation
Multi-layer brazed carbide inserts for composite material processing
Food-safe surface treatments meeting FDA/EC 1935 standards

Company Documents & Resources

Download our company brochures and product catalogs for detailed information

Company Brochure

Comprehensive overview of our company, products, and manufacturing capabilities

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Production Capacity List

Detailed specifications and production capabilities for our industrial blades

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Blades Drawings Case

Support OEM/ODM services, producing items like slitting knives and cutting blades based on client drawings

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Blades Parameter Table

Provides comprehensive data on blade specifications and complete dimensional data.

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Blade Materials Classification

Premium cutting solutions for industrial applications

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Blade Materials Classification & Performance Optimization

Shengao's industrial circular blades utilize advanced material classifications including tool steels (HSS), tungsten carbide, and DLC-coated alloys to achieve ISO-certified precision in metal, plastic, and food-grade cutting applications. Our HSS blades exhibit exceptional wear resistance (HRC 60-65) for prolonged durability, while tungsten carbide variants deliver ultra-high hardness (≥86 HRA) for abrasive materials. DLC coatings reduce friction by 30% and prevent material adhesion, critical for high-speed film/paper processing. Custom solutions offer ±0.03mm dimensional accuracy, engineered for aerospace, automotive, and packaging industries requiring burr-free finishes.

Download Material Selection Guide

custom blade manufacturing workshop overview from raw material finished product

Industrial Blade Applications by Shengao

Shengao precision blades serve diverse industrial needs with tailored cutting solutions. In packaging industries, our blades ensure clean cuts for corrugated cardboard, plastic films, and flexible packaging materials. Food processing applications include safe slicing of meats, fruits, and frozen goods using FDA-compliant materials. For paper manufacturing, our blades maintain consistent sheet sizing during slitting and trimming operations. Textile industries benefit from our anti-friction coatings for smooth fabric cutting, while construction sectors rely on hardened blades for cutting metal rods and concrete-reinforced cables. Recycling facilities utilize our durable blades to process mixed metals, plastics, and composite materials with minimal downtime. Custom configurations accommodate specialized tasks like wire stripping, foam cutting, and rubber sheet profiling.

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Shengao: Driving Industrial Cutting Innovation

durable circular slitter knives skd-11 cr12mov steel hrc55-65 hardness oem available

Innovation Labs: Our in-house R&D center develops next-gen alloys and coatings, leveraging AI-driven simulations to predict wear patterns and optimize blade lifespan.Explore our manufacturing capabilities for more details.
Certified Compliance: Blades meet global standards including ISO 9001, FDA 21 CFR, and EU CE, ensuring reliability across pharmaceutical, food, and automotive sectors.
Rapid Prototyping: From concept to delivery in 7-10 days, our CNC machining hubs produce prototypes for testing, reducing your product development cycle by 40%.
24/7 Technical Support: Dedicated engineers provide real-time troubleshooting, performance tuning, and on-site training to maximize your operational efficiency.

Industrial Circular Blades by Material Classification

Explore our specialized blade materials designed for various industrial cutting applications

Premium Tool Steel Blades

Our tool steel blades are known for their hardness and wear resistance, making them cost-effective for cutting softer materials like mild steel and aluminum.

Ideal for light to medium-duty cutting tasks with excellent hardness
Made from high-quality tool steels such as D2 or A2 for durability
Suitable for precision cutting applications with sharp edge retention
Often used in industrial production and cut-to-length lines

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HSS Cutting Blades

High-Speed Steel blades combine high hardness with good toughness and heat resistance, suitable for cutting a wide range of materials including metals and composites.

Withstand high temperatures generated during cutting processes
Versatile and durable with a longer lifespan than high-carbon steel
Available in grades like M2, M42, or more advanced formulations
Perfect for cutting stainless steel, pipes, and solid ferrous materials

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Tungsten Carbide Blades

Tungsten carbide blades are extremely hard and wear-resistant, ideal for cutting abrasive materials and providing exceptional durability and sharpness retention.

Nearly twice as hard as steel with much longer life span
Excellent for cutting highly abrasive materials like aluminum castings, fiberglass, and graphite
Resistant to friction, corrosion, rust, and general wear
Ideal for nickel, titanium, superalloys, and case-hardened materials

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Special Coated Blades

Coated blades feature high-hardness compound materials like titanium nitride (TiN) or titanium carbide (TiC) to enhance performance and longevity.

Provides higher hardness and superior wear resistance for extended service life
Reduces friction between tool and workpiece, improving cut quality
Prevents chips from sticking to the tool and reduces built-up edge
Allows higher cutting speeds and offers better corrosion resistance

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Stainless Steel Blades

Stainless steel blades offer excellent resistance to corrosion and wear, making them ideal for applications where hygiene and durability are prioritized.

Made from high-quality stainless steel (300 and 400 series) for corrosion resistance
Suitable for food processing, medical applications, and corrosive environments
Maintain sharp edge and resist dulling even with frequent use
Easy to clean and sterilize, meeting hygiene standards

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Industrial Blade Performance FAQ

Get technical insights about Shengao's advanced cutting solutions

What technical specifications define Shengao's premium blades?

Our blades adhere to stringent industrial standards:

Hardness Range: HRC 58-65 (HSS) / ≥86 HRA (WC-Co)
Tolerance Control: ±0.002mm edge precision via CNC grinding
Heat Treatment: Vacuum quenching with 3-stage tempering process
Surface Finish: Ra ≤0.4μm for film/paper applications

All parameters verified through ASTM B890-07 quality protocols.

How do DLC coatings compare to traditional surface treatments?

Diamond-like carbon coatings provide unique advantages:

Parameter	DLC Coating	Traditional Coatings
Friction Reduction	40% reduction	15-20% reduction
Wear Resistance	10,000+ cycles	3,000-5,000 cycles
Thermal Stability	Up to 800°C	400-600°C
Adhesion Strength	500 MPa	200-300 MPa

Particularly effective for high-speed polymer film processing.

What certification systems validate blade performance?

Our quality assurance includes:

ISO 9001: Full process traceability from raw materials to final inspection
JB/T 7991: Chinese industrial blade performance standards
FDA/EC 1935: Food-safe surface treatments
CE Marking: Compliance with European safety directives

Quarterly third-party audits ensure compliance.

How do extreme temperatures affect blade performance?

Material-specific thermal management solutions:

High-Temperature Steels (H13): Maintain hardness up to 600°C
Tungsten Carbide: Operates effectively at 800-1000°C
DLC Coatings: Thermal shock resistance through gradient carbon structure
Cryogenic Treatments: -196°C processing enhances wear resistance

Thermal expansion coefficients balanced for ±0.001mm dimensional stability.

What post-purchase support is available?

Comprehensive service package includes:

24/7 Technical Support: Multilingual engineering assistance
Edge Regrinding: Restore 90% cutting efficiency in 24 hours
Performance Optimization: Cutting parameter calibration services
Emergency Delivery: 72-hour replacement for critical applications

Extended warranties available for OEM clients.

How do you ensure compatibility with legacy machinery?

Legacy system adaptation strategies:

Retrofit Kits: Custom adapters for older spindle designs
Torque Matching: Balance blade weight with motor specifications
Vibration Analysis: Pre-installation dynamic balancing
Digital Twin Testing: Virtual simulation of operational parameters

Guaranteed compatibility with 98% of existing industrial equipment.

Blade Materials Classification

Blade Materials Classification: Expert Guide to Industrial Performance

Company Documents & Resources

Company Brochure

Production Capacity List

Blades Drawings Case

Blades Parameter Table

Blade Materials Classification

Stainless Steel Blades

Special Coated Blades

Tungsten Carbide Blades

HSS Cutting Blades

Premium Tool Steel Blades

Blade Materials Classification & Performance Optimization

Industrial Blade Applications by Shengao

Shengao: Driving Industrial Cutting Innovation

Industrial Circular Blades by Material Classification

Premium Tool Steel Blades

HSS Cutting Blades

Tungsten Carbide Blades

Special Coated Blades

Stainless Steel Blades

Industrial Blade Performance FAQ

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